Customer / End User

Norilsk Nickel

Application

Mineral Processing

Industry

Mining

Country

Russia

Product(s) used

TX2100 Commander
TX6649 Power Supplies
TX2071-5 Temperature Probes
TX5637 Vibration Sensors
TX6114 Pressure Sensors
TX6001 Insertion Flow Switches
TX5814 Submersible Level Sensors

Challenge

Most mines collect water from the surrounding strata, and this must be carefully monitored. Failure to monitor the water levels and control the pumps in a timely way can lead to tragedy, with loss of life and economic ruin for the mine and can force equipment and whole workings to be abandoned.  

Outcome

A bespoke Trolex system combining TX2100 Commander, TX6649 Power Supplies, TX2071/5 Temperature Probes, TX5637 Vibration Sensors, TX6114 Pressure Sensors, TX6001 Insertion Flow Switches and TX5814 Submersible Level Sensors, along with a suite of bespoke software and system building by Promtex, controls a set of 3 mine pumps and a complex of valves in the pipework around them. 

Norilsk Nickel is a major mining corporation in the world market, and the system was bought for their Anhydrite mine, up on the Arctic Circle in the city of Norilsk.  

The Challenge 

Most mines collect water from the surrounding strata, and this must be carefully monitored. Failure to monitor the water levels and control the pumps in a timely way can lead to tragedy, with loss of life and economic ruin for the mine and can force equipment and whole workings to be abandoned. Water pump out (AKA mine de-watering) is critical to both operation and safety in the mine. 

The plan 

The system which combines our TX2100 Commander, TX6649 Power Supplies, TX2071/5 Temperature Probes, TX5637 Vibration Sensors, TX6114 Pressure Sensors, TX6001 Insertion Flow Switches and TX5814 Submersible Level Sensors, along with a suite of bespoke software and system building by Promtex, controls a set of 3 mine pumps and a complex of valves in the pipework around them. These are located in the bottom of the mine and pump out any water accumulating in the mine. 

The solution 

Our TX2100 Commander, along with special communications protocols developed by us and a flexible programming platform installed by Promtex, provides the combination of speed of reaction and reliability essential to this key application. The system offers a range of operating modes to the operator working at the pump station and also includes a remote control from the mine supervisory level on the surface linked via Ethernet.  

What it meant moving forward? 

Reliability in the sensing and controller hardware is essential to the success of the application and the Trolex platform was selected as it provides a flexible and cost-effective basis for any mine-critical system in the next few years. 

DOWNLOAD CASE STUDY

SAFETY PRODUCTS

Image of TX6310 SENTRO X Gas Detector
TX6310 SENTRO X Gas Detector

Image of TX9165 SENTRO 8
TX9165 SENTRO 8

Image of TX66xx Series Power Supplies
TX66xx Series Power Supplies

Image of TX3700 Ex d Connectors
TX3700 Ex d Connectors

Image of TX2071-2, TX6273-4 Temperature Sensors
TX2071-2, TX6273-4 Temperature Sensors

Image of TX6141-3 Pressure Monitoring Systems
TX6141-3 Pressure Monitoring Systems

TROLEX PRODUCT CASE STUDIES

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