With an estimated 1 million people dying globally from the inhalation of dust in occupational environments every year, now is the time to protect your workers. Personal and portable dust monitoring provides a simple solution for all workers at risk of dangerous dusk regardless of their application, processes or industry. 

We’re continuously innovating our real-time dust monitoring technology to give you access to the information to effect change and keep your workers safe from hazardous respirable dusts. Which is why we have developed the XD1+ Personal Dust Monitor and the XD ONE Portable Dust Monitor. 

Both products provide a unique approach to personal, handheld, portable dust monitoring. It’s dust monitoring that doesn’t get in the way, that’s small and versatile enough to give you the freedom to do your job whilst making zero compromise on accuracy and reliability, remaining easy to use, simple to maintain and cost effective. 

Our full portable vs personal dust monitoring comparison guide helps to identify the key aspects of each of portable and personal real-time dust monitors, highlighting the key USPs and capabilities of each product and helping you to best protect your workforce from harmful respirable dust in the workplace.

‘PM’ or particulate matter, also known as particle pollution is the term for a mixture of solid particles and liquid droplets found in the air. 

It’s estimated that air pollution is linked to 43,000 deaths per year in the UK. Worldwide, at least 7 million people die each year from exposure to air pollution, with 91% of the worldwide population living in locations where the air quality exceeded the World Health Organisations (WHO) air pollution guidelines.

These guidelines state that that annual average concentrations of PM2.5 should not exceed 5 µg/m³ and PM10 should not exceed 15 µg/m³ (both for 24-hour periods). According to the WHO, ‘fine particulate matter at PM2.5 can penetrate through the lungs and further enter the body through the blood stream, affecting all major organs’. Exposure to dust at PM2.5 can cause serious disease to the respiratory system, such as lung cancer and COPD, and also can effect cardiovascular diseases, such as a stroke.

The image below demonstrates PM2.5 and PM10 size in comparison to a single human hair and a grain of sand.

The Department for Environment Food & Rural Affairs (DEFRA), the UK government ministerial department for environment protection, have also highlighted the severity of exposure to air pollution. This growing concern for the UK government estimated in 2010 that the cost of health impacts of air pollution was likely to exceed estimates of £8bn to £20bn.

Although between 2005 and 2022, the UK’s PM2.5 emissions decreased by 41%, emission levels have been relatively steady with small annual fluctuations in the last decade. Industrial combustion is a major source of PM emissions, as well as emissions from industrial production also playing a major part, which can be linked to heavy-dust industry where hazardous particulates can become airborne. Despite some reductions in PM emissions, the threat still very much remains.

A solution to this is real-time dust monitoring. Real-time particulate monitoring allows people in heavy dust loading environments, including industrial applications, to not only understand, but alert them instantaneously when they are exposed to dangerous levels of air pollution. For example, our AIR XD Dust Monitor can alert people in real-time when legislative levels of µg/m³ are breached, over a time-weighted average (TWA) 8-hour period, for both PM2.5 and PM10.

This technology not only offers a simple solution to individuals at high risk of exposure to air pollution by providing instant alerts, but also can help to prevent exposure in the future, as at-risk individuals can learn exactly when and where exposure to air pollution is highest and will likely occur. Thanks to real-time monitoring, both in the UK and Worldwide, we can reduce exposure to air pollution.

The AIR XS Silica Monitor leverages cutting-edge Optical Refraction Technology (ORT) to enhance workplace safety by providing real-time monitoring of respirable crystalline silica (RCS). Unlike traditional particle monitors, AIR XS distinguishes and measures RCS content, enabling immediate detection and response to harmful silica dust levels. This technology is crucial in combating occupational lung diseases such as silicosis, which affects millions of workers globally.

Current monitoring methods, like gravimetric sampling, are time-consuming and often deliver results too late to prevent exposure. In contrast, real-time silica monitoring offers immediate data, significantly reducing the risk of occupational silicosis by enabling prompt action to mitigate hazardous conditions. The importance of such real-time data is highlighted by cases like Joanna McNeill’s, who developed silicosis at the age of just 36. Her story, like many others underscores the necessity for continuous monitoring to protect workers from the threat of silicosis, regardless of their occupational environment.

Our real-time RCS monitor, AIR XS provides a real-time solution to this threat. Workers are not only alarmed and alerted when silica levels exceed legislative limits but can work to best practices by implementing AIR XS with the Hierarchy of Controls, supporting proactive measures to eliminate or minimise exposure to RCS. This move to real-time monitoring as a solution to the threat of silicosis has also been noticed by governing bodies, like the All-Party Parliamentary Group on Respiratory Health.

We’re excited to bring to the market our XD1+ Personal Dust Monitor as a connected dust monitor with the Reactec Ecosystem.

The Reactec Ecosystem for workplace exposure to hazards includes an IoT gateway, Reactec’s workplace wearable RASOR for secure data transmission, an RFID identity card to personalise the collected dust data and the cloud-based Reactec Analytics software for informative and automatic data dissemination.

RASOR is a communications gateway with integrated SIM and GPS technology to gather data seamlessly from the XD1+ and present it live, personalised and position tracked data to remote line managers via a browser.

Our XD1+ Personal Dust Monitor can be easily connected with RASOR in two different modes for both single worker use and for pairing a number of XD1+   devices to a RASOR connected in hub mode, allowing for flexibility when working, but still providing vital information of worker exposure which can be analysed and interrogated on Reactec’s Analytics platform.

By leveraging revolutionary real-time personal monitoring technology with location tracking, automatic data collection and powerful data analytics, employers can now control their worker’s exposure to harmful respirable dust like never before and reduce these occupational diseases thanks to connected XD1+ and Reactec Ecosystem.

Check our guide for details on the key modes of pairing XD1+ with the Reactec Ecosystem, a run-through of how to connect your XD1+ in these different modes and the benefits of each type of connectivity.

A manufacturer of prestigious natural stone, Burlington Stone have quarried for over 200 years across the English Lake District, extracting and crafting a diverse range of signature British natural slate and stone products.

Individuals across their workforce are often exposed to hazardous substances, most notably airborne dust, including silica dust. Burlington Stone trialed two XD1+ devices on their site for a month to see how real-time, personal dust monitoring would improve their safety processes.

After the trial, we spoke to Health and Safety Manager, Peter Walker, about the success of the trial and some of the major benefits which Burlington Stone’s workforce found deploying XD1+ Personal Dust Monitor units in their day-to-day processes.

Our AIR XS Silica Monitor, an innovative real-time respirable silica (RCS) monitoring device, has been deployed at a major railway operations project to monitor the levels of RCS which workers may be exposed to.

The Central Rail Systems Alliance (CRSA), an alliance between Network Rail, Balfour Beatty, AtkinsRéalis and TSO have been using an AIR XS unit to monitor the levels of RCS released when damaged rail tracks are replaced; when rail track is damaged or needs replacing, the ballast surrounding the track is disturbed and can release RCS. The AIR XS unit was supplied by our UK partners Sunbelt UK & Ireland.

The challenge faced by CRSA was to measure the level of RCS and accompanying dust being released into the atmosphere during the unearthing process of 425m rail and ascertain the level of risk associated for those working in the immediate and surrounding environments. The AIR XS unit was manoeuvred around the site in-line with project progress, so that working scenarios can be accurately represented in the data set.

Upon conclusion of the project, Madeline Dunn, the Health and Safety Advisor for CRSA praised the monitoring and recording capabilities of the AIR XS, saying “We have completed trials prior, however this is the only unit where it is measuring silica and not just general dust levels. We gained the knowledge that the exposure levels were actually higher than we anticipated with even low-level ballast disturbance.”

Thanks to the team at Sunbelt Rentals UK & Ireland for the in-depth case study which you can read in full here.

Silicosis is now the most common occupational lung disease in the world, with silica dust described as ‘the new asbestos’ due to the extreme threat it poses to human health.  

Silica dust (respirable crystalline silica (RCS)) is extremely harmful to human health due to its physical and biological properties. 

It affects around 50,000,000 workers in a wide variety of industries all around the world and prolonged exposure leads to silicosis and a wide range of other diseases, most of which are untreatable and often lead to long-term disability and/or death.  

The potential for harm is even worse than that when you consider that asbestos is one of many different silica compounds and silica is the most proliferate mineral on earth; present in bricks, sand, stone, concrete, glass, cement and many other construction and building materials. 99% of deaths in occupational settings, are caused by the inhalation of dangerous particulates, with the other significant factor in this statistic being the extreme difficulty in monitoring in real-time for these killer particulates 

It has never been possible to reliably detect and distinguish silica dust in real time in the real-world settings in which workers are exposed to it – until now. 

The white paper looks at the background of silica exposure, the current methodologies employed to monitor it and the new technological advancement that has led to the development of a field-ready product for the first time in history. 

Legislated limits of exposure have been tightening up in most major economies as the harm being caused becomes known, but reductions in limits and the implementation of these limits have been hampered by the lack of real-time accurate and reliable monitoring capability. 

This technology has the potential to change the way industry, governments, businesses and workers themselves respond to the threat of RCS exposure in the workplace, and as such, it can be the beginning of the end for occupational silicosis. Not only does it improve health and safety outcomes for frontline workers, but it also reduces costs for businesses whilst giving them back control over their working environment. 

Perhaps most importantly of all, it gives legislative bodies the tool they need to create and implement workplace exposure limits (WELs) that genuinely protect workers from harm, at a cost industry can bear, ending decades of debate over what the limits should be and how practicable it is for industry to meet them. 

In 2020, the All-Party Parliamentary Group for Respiratory Health (APPG) issued the report “Silica, the next asbestos?”, which examined the disproportionate effect of silica dust to construction workers’ lives. 

Since the publication of that report, the APPG were contacted by a number of experts on the subject matter, who highlighted the advances in risk reduction and the particularly promising rise of real-time dust and silica monitoring technology. 

“Trolex believe that the most obvious and immediate benefit of real-time monitoring is in improving safety for those potentially exposed to silica in the workplace.” 

The new, revised report, titled “Improving Silicosis Outcomes in the UK” also explored these new silicosis prevention strategies, including some input from Trolex on the subject matter. From this, the APPG raised several clinical and regulatory recommendations to protect workers from the dangers of occupational silicosis going forward. 

“We recommend that the Health and Safety Executive (HSE) assesses and determines the data and technology needed to allow the UK to reduce the WEL for work with silica to 0.05mg/m3.” 

The recommendations from the APPG’s report indicate a number of changes need to be made in order to improve safety across all UK industries which use silica. These recommendations focus on both ways to prevent exposure to dangerous respirable crystalline silica (RCS) in the workplace, including improvements in education, real-time monitoring and reducing exposure limits, as well as improving health and support for those who currently suffer with silicosis. 

“We recommend that the HSE actively considers and consults with industry on the positions of real-time monitoring to complement the hierarchy of controls.” 

In this exclusive interview with Trolex, Gordon Sommerville shares his first-hand experience of the dangers of silica exposure and what you can do to protect yourself and others from the dangers of silica dust. 

Gordon, now a retired stonemason, was diagnosed with silicosis in 2015. He started his career working in the construction industry after leaving school in 1976 and soon became a stonemason and builder to trade. In such an environment, working on projects both large and small throughout his career, dust was everywhere.

Gordon’s aim in sharing his story is to inform, educate and highlight the dangers of exposure to silica dust and to give advice to individuals who work in similar industries on how to avoid the issues that he now faces as a result of silicosis. 

Client: Pennine Aggregates 

Location: Buxton, Derbyshire  

Industry: Aggregate and mineral processing 

Services:  Blending and mixing, bulk tanker loading, contract bagging, contract drying screening and sieving.

Pennine Aggregates are one of the largest specialist aggregate and mineral processors in the UK. Based in Buxton, Pennine Aggregates are a global supplier to a wide range of companies, including ABC Industries as well as Sherwin-Williams, Cemex and Hansons in the UK.  

A growing problem in this industry is the threat of occupational silicosis. 

Silicosis now causes a huge number of deaths across an increasing number of industries, from clothing manufacturing to construction; but the aggregates industry have one of the highest risk profiles for this fatal occupational lung disease. This meant that Pennine Aggregates grabbed the opportunity with both hands to trial the world’s first real-time respirable crystalline silica (RCS) monitor, the AIR XS Silica Monitor, to see how they could integrate it into their existing dust suppression processes. 

Mark Dickinson, a director at Pennine Aggregates said: “It’s really important to us as a business that we are using every tool that’s available to keep our workers safe and we were really excited to have the chance to see what impact using the first real-time RCS monitor would have on our processes and on workforce morale.”  

In April 2022, we supplied them with an AIR XS unit to test their processes across two main site locations over a six-week period. For Pennine Aggregates, it wasn’t that they didn’t have dust suppression in place, but more that they didn’t know exactly how much dangerous silica dust each of their processes were producing. 

Mike Thompson, QHSE Manager said: “We were asking ourselves right across the business – is our dust suppression actually getting the right amount dust out of the environment, as quite frankly, before we installed the AIR XS on our site we just didn’t know.” 

Pennine Aggregates ran the AIR XS Silica Monitor on their site over a six-week period on each of the processes where they had put in place new dust suppression systems.