How XD1+ is integrated with the Reactec Ecosystem

We’re excited to bring to the market our XD1+ Personal Dust Monitor as a connected dust monitor with the Reactec Ecosystem.

The Reactec Ecosystem for workplace exposure to hazards includes an IoT gateway, Reactec’s workplace wearable RASOR for secure data transmission, an RFID identity card to personalise the collected dust data and the cloud-based Reactec Analytics software for informative and automatic data dissemination.

RASOR is a communications gateway with integrated SIM and GPS technology to gather data seamlessly from the XD1+ and present it live, personalised and position tracked data to remote line managers via a browser.

Our XD1+ Personal Dust Monitor can be easily connected with RASOR in two different modes for both single worker use and for pairing a number of XD1+   devices to a RASOR connected in hub mode, allowing for flexibility when working, but still providing vital information of worker exposure which can be analysed and interrogated on Reactec’s Analytics platform.

By leveraging revolutionary real-time personal monitoring technology with location tracking, automatic data collection and powerful data analytics, employers can now control their worker’s exposure to harmful respirable dust like never before and reduce these occupational diseases thanks to connected XD1+ and Reactec Ecosystem.

Our guide below details the key modes of pairing XD1+ with Reactec’s Ecosystem, a run-through of how to connect your XD1+ in these different modes and the benefits of each type of connectivity.

British stone manufacturers introduce real-time dust monitoring technology trial across workforce

A manufacturer of prestigious natural stone, Burlington Stone have quarried for over 200 years across the English Lake District, extracting and crafting a diverse range of signature British natural slate and stone products.

Individuals across their workforce are often exposed to hazardous substances, most notably airborne dust, including silica dust. Burlington Stone trialed two XD1+ devices on their site for a month to see how real-time, personal dust monitoring would improve their safety processes.

After the trial, we spoke to Health and Safety Manager, Peter Walker, about the success of the trial and some of the major benefits which Burlington Stone’s workforce found deploying XD1+ Personal Dust Monitors in their day-to-day processes.

You can read the full case study below.

AIR XS Silica Monitor deployed to monitor RCS levels during replacement of rail track

Our AIR XS Silica Monitor, an innovative real-time respirable silica (RCS) monitoring device, has been deployed at a major railway operations project to monitor the levels of RCS which workers may be exposed to.

The Central Rail Systems Alliance (CRSA), an alliance between Network Rail, Balfour Beatty, AtkinsRéalis and TSO have been using an AIR XS unit to monitor the levels of RCS released when damaged rail tracks are replaced; when rail track is damaged or needs replacing, the ballast surrounding the track is disturbed and can release RCS. The AIR XS unit was supplied by our UK partners Sunbelt UK & Ireland.

The challenge faced by CRSA was to measure the level of RCS and accompanying dust being released into the atmosphere during the unearthing process of 425m rail and ascertain the level of risk associated for those working in the immediate and surrounding environments. The AIR XS unit was manoeuvred around the site in-line with project progress, so that working scenarios can be accurately represented in the data set.

Upon conclusion of the project, Madeline Dunn, the Health and Safety Advisor for CRSA praised the monitoring and recording capabilities of the AIR XS, saying “We have completed trials prior, however this is the only unit where it is measuring silica and not just general dust levels. We gained the knowledge that the exposure levels were actually higher than we anticipated with even low-level ballast disturbance.”

Thanks to the team at Sunbelt Rentals UK & Ireland for the in-depth case study which you can read in full here.

How real-time data could be the beginning of the end for occupational silicosis

Silicosis is now the most common occupational lung disease in the world, with silica dust described as ‘the new asbestos’ due to the extreme threat it poses to human health.  

Silica dust (respirable crystalline silica (RCS)) is extremely harmful to human health due to its physical and biological properties. 

It affects around 50,000,000 workers in a wide variety of industries all around the world and prolonged exposure leads to silicosis and a wide range of other diseases, most of which are untreatable and often lead to long-term disability and/or death.  

The potential for harm is even worse than that when you consider that asbestos is one of many different silica compounds and silica is the most proliferate mineral on earth; present in bricks, sand, stone, concrete, glass, cement and many other construction and building materials. 99% of deaths in occupational settings, are caused by the inhalation of dangerous particulates, with the other significant factor in this statistic being the extreme difficulty in monitoring in real-time for these killer particulates 

It has never been possible to reliably detect and distinguish silica dust in real time in the real-world settings in which workers are exposed to it – until now. 

The white paper looks at the background of silica exposure, the current methodologies employed to monitor it and the new technological advancement that has led to the development of a field-ready product for the first time in history. 

Legislated limits of exposure have been tightening up in most major economies as the harm being caused becomes known, but reductions in limits and the implementation of these limits have been hampered by the lack of real-time accurate and reliable monitoring capability. 

This technology has the potential to change the way industry, governments, businesses and workers themselves respond to the threat of RCS exposure in the workplace, and as such, it can be the beginning of the end for occupational silicosis. Not only does it improve health and safety outcomes for frontline workers, but it also reduces costs for businesses whilst giving them back control over their working environment. 

Perhaps most importantly of all, it gives legislative bodies the tool they need to create and implement workplace exposure limits (WELs) that genuinely protect workers from harm, at a cost industry can bear, ending decades of debate over what the limits should be and how practicable it is for industry to meet them. 

TROLEX INSPIRES NEW APPG PERSPECTIVE ON RESPIRATORY HEALTH

In 2020, the All-Party Parliamentary Group for Respiratory Health (APPG) issued the report “Silica, the next asbestos?”, which examined the disproportionate effect of silica dust to construction workers’ lives. 

Since the publication of that report, the APPG were contacted by a number of experts on the subject matter, who highlighted the advances in risk reduction and the particularly promising rise of real-time dust and silica monitoring technology. 

“Trolex believe that the most obvious and immediate benefit of real-time monitoring is in improving safety for those potentially exposed to silica in the workplace.” 

The new, revised report, titled “Improving Silicosis Outcomes in the UK” also explored these new silicosis prevention strategies, including some input from Trolex on the subject matter. From this, the APPG raised several clinical and regulatory recommendations to protect workers from the dangers of occupational silicosis going forward. 

“We recommend that the Health and Safety Executive (HSE) assesses and determines the data and technology needed to allow the UK to reduce the WEL for work with silica to 0.05mg/m3.” 

The recommendations from the APPG’s report indicate a number of changes need to be made in order to improve safety across all UK industries which use silica. These recommendations focus on both ways to prevent exposure to dangerous Respirable Crystalline Silica (RCS) in the workplace, including improvements in education, real-time monitoring and reducing exposure limits, as well as improving health and support for those who currently suffer with silicosis. 

“We recommend that the HSE actively considers and consults with industry on the positions of real-time monitoring to complement the hierarchy of control.” 

A personal perspective from a retired stonemason and silicosis patient.

In this exclusive interview with Trolex, Gordon Sommerville shares his first-hand experience of the dangers of silica exposure and what you can do to protect yourself and others from the dangers of silica dust. 

“The only cure for dusty diseases at the moment is not to let dust get inside the body, which means in order for silica induced diseases to be classed as 100% preventable, awareness of the hazard throughout the exposed population is required.”

Gordon, now a retired stonemason, was diagnosed with silicosis in 2015. He started his career working in the construction industry after leaving school in 1976 and soon became a stonemason and builder to trade. In such an environment, working on projects both large and small throughout his career, dust was everywhere.

“No matter what type of work I was carrying out or who I was working for, daily dust was involved — and lots of it. I did not realise dust was making me ill but during my career there were little clues which should have raised a red flag.”

Gordon’s aim in sharing his story is to inform, educate and highlight the dangers of exposure to silica dust and to give advice to individuals who work in similar industries on how to avoid the issues that he now faces as a result of silicosis. 










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    Client: 

    Pennine Aggregates 

    Location:

    Buxton, Derbyshire  

    Industry:

    Aggregate and mineral processing 

    Services:  

    Blending and mixing, bulk tanker loading, contract bagging, contract drying screening and sieving.

    Pennine Aggregates are one of the largest specialist aggregate and mineral processors in the UK. Based in Buxton, Pennine Aggregates are a global supplier to a wide range of companies, including ABC Industries as well as Sherwin-Williams, Cemex and Hansons in the UK.  

    A growing problem in this industry is the threat of occupational silicosis. 

    Silicosis now causes a huge number of deaths across an increasing number of industries, from clothing manufacturing to construction; but the aggregates industry have one of the highest risk profiles for this fatal occupational lung disease. This meant that Pennine Aggregates grabbed the opportunity with both hands to trial the world’s first real-time respirable crystalline silica (RCS) monitor, the Air XS Silica Monitor, to see how they could integrate it into their existing dust suppression processes. 

    Mark Dickinson, a director at Pennine Aggregates said: “It’s really important to us as a business that we are using every tool that’s available to keep our workers safe and we were really excited to have the chance to see what impact using the first real-time RCS monitor would have on our processes and on workforce morale.”  

    In April 2022, we supplied them with an Air XS unit to test their processes across two main site locations over a six-week period. For Pennine Aggregates, it wasn’t that they didn’t have dust suppression in place, but more that they didn’t know exactly how much dangerous silica dust each of their processes were producing. 

    Mike Thompson, QHSE Manager said: “We were asking ourselves right across the business – is our dust suppression actually getting the right amount dust out of the environment, as quite frankly, before we installed the Air XS on our site we just didn’t know.” 

    Pennine Aggregates ran the Air XS Silica Monitor on their site over a six-week period on each of the processes where they had put in place new dust suppression systems. 










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      If you consent to us storing your personal data to provide the content and for further communications, please tick the checkbox below.

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      OCCUPATIONAL SILICOSIS IN THE STONE INDUSTRY

      The effects of silicosis in the stone industry is not an unknown issue.

      But to what extent are stone workers aware of this issue? Are the specific causes of silicosis in the stone industry common knowledge? 

      A scientific report from nature.com highlights the difference between engineered stone and natural stone, in relation to their silica content, shedding some light on where the cause of silicosis could lie in the stone industry. 

       

      Silica dust is causing life-changing problems for stone masons

      Silicosis is one of the most dangerous respirable lung diseases in the workplace, especially when exposure to harmful silica dust is a common occurrence, such as in the stone industry. 

      It is estimated that globally, 40 to 50 million workers are exposed to silica dust in the workplace. 

      The Natural Stone Institute guide to awareness and prevention of silicosis determines that exposure to respirable crystalline silica (RCS), specifically in the stone industry comes from cutting or grinding materials, most commonly which contain quartz, is composed of silica dust. 

      Engineered stone vs Natural stone

      The purpose of the study from nature.com was to see, in relation to RCS, what the most threatening scenario was for worker’s health, in real time, when working with different compositions of stone. 

      In the study, 12 engineered stones were assessed against three natural stones – white marble, white granites and black granites. By dry-cutting all stones, silica dust was captured in a closed environment and subjected to various assays to determine both chemical and physical properties. 

      The 12 engineered stones’ silica content varied from one another, and the total RCS content made up of quartz and cristobalite ranged from 70.4% to 90.9%. By comparison, the natural stone’s silica content ranged from 3.5% to 30.1%, marking a clear difference. 

      As well as this, the dry-cutting of engineered stone generated finer RCS particles with one engineered stone having an average size of as little as 190 nanometres, meaning it could reach deeper in the lungs, in turn causing more damage. Contrastingly, the smallest average particle size of the natural stone was black granite, with an average size of 503 nanometres. 

      The results of this study concluded that silica dust emissions from engineered stones had a much higher concentration of quartz and cristobalite, therefore having a higher silica content and subsequently more damaging impact on respiratory health. 

      Is there a solution to silicosis within the stone industry?

      Ultimately, the report concluded that the higher the silica content of the stone, as well as the smaller size of RCS particles, the more dangerous it is to respirable health. 

      The Natural Stone Institute conclude in their guide to occupational silicosis that there is no cure for silicosis; however, “with the proper equipment, training, vigilance and continual monitoring, you and your shop floor can be free of the dangers”.  

      Being aware that harmful silica dust is higher within engineered stone, compared to natural stone, and by monitoring for this, as well as using correct respirable protective equipment (RPE) when working with engineered stone, it allows for correct precautions to be taken to avoid silicosis.  

      Prevention is the best cure.

      We’ve developed the world’s first real-time silica monitor, the AIR XS Silica Monitor, and, along with other health and safety controls, this is one of the tools that will help to prevent occupational silicosis for those exposed to harmful silica dust in the workplace. 

      If you’d like to learn more about our AIR XS, and specifically how it can help your safety processes to keep your workers safe from fatal occupational lung diseases, then complete the get in touch to arrange a call with one of our experts today. 

      “Act now to avoid the next asbestos” as silicosis cases rise in the UK

      The UK’s favourite DIY and home improvement expert, Tommy Walsh, is calling for more to be done to protect workers from the dangers of silica dust.

      Tommy believes that the issue of air quality on building sites should be a national concern, and that silica dust should be viewed the same way as asbestos.

      While he became aware of the dangers of silica dust as an issue around five years ago, in relation to the disposal of plasterboard, Tommy says that he has not heard the issue discussed on building sites. This is in spite of the fact that 81% of those regularly exposed to silica dust are construction workers.

      Silicosis: A national concern

      Tommy shared that the majority of health and safety concerns on smaller building sites are focused around obvious, external risks, such as falling from a ladder, electricity and water. As a result, he believes that more needs to be done to raise awareness of “invisible” risks, such as occupational silicosis, which is the most common chronic lung disease in the world.

      He continued, “over half of the country’s construction is done by small builders and ‘one-man-band’ outfits. Air quality has always been a secondary concern to them, as they don’t know enough about it. Everyone would rather work safe than not safe, but they can’t do that if they don’t have the awareness. Health and safety can often be ignored due to cost-saving, time-saving, or ignorance, but if we can normalise the importance of air quality it will make it harder to ignore.”

      Recent data has shown that respirable crystalline silica (RCS) is the biggest risk to construction workers after asbestos, with cases and exposure rising year on year. There are 12,000 deaths a year in the UK from inhalation of dust including silica in the workplace, opposed to just 142 recorded due to workplace accidents between 2020/2021. What’s more, there are an estimated 50,000 workers worldwide exposed to silica dust.

      The scale of the issue is not matched by the awareness and action needed to prevent it.

      Silicosis, as well as being the world’s most common occupational lung disease, can increase a person’s risk of tuberculosis, kidney disease, arthritis, and lung cancer. The consequences of occupational silicosis have been estimated to cost employers in the UK construction industry over £1 million per year.

      In order to raise awareness and protect construction workers from this entirely preventable disease, Trolex have launched the AIR XS Silica Monitor, the world’s first real-time silica monitor, which can provide real-time data of dangerous silica dust particles workers are exposed to across any given day.

      Requiring no complicated set-up and only five minutes of maintenance a month, the AIR XS is easy-to-use and provides accurate, real-time RCS monitoring with minimal training, letting workers know if the amount of RCS content in their workspace is increasing as they work and when it has risen to dangerous levels.

      Get in touch today using the contact form below to speak to one of our experts about how the Trolex AIR XS can help protect workers from occupational silicosis.

      AIR XS Silica Monitor launches in New South Wales

      After nine years in development, the world’s first real-time respirable crystalline silica (RCS) detector, the Air XS Silica Monitor, was launched in Australia for the very first time on 7 April 2022.

      The Centre for Work Health and Safety unveiled the product along with our Australian distributors Active Environmental Solutions (AES) to the Australian public at the Shellbourne Hotel in Sydney, New South Wales (NSW).

      World-first technology

      With guests from an array of industries including construction, tunnelling and mining, it was an event in which over 50 influences turned up to see the world’s first real-time silica monitor.

      As the cases of occupational silicosis caused by the inhalation of silica dust continue to grow in Australia, particularly in NSW, where 75 cases of silicosis have been recorded since 2020, the AIR XS Silica Monitor has the potential to provide a solution to this problem.

      This was an opportunity for major influencers in their respected industries to see just why everyone is so excited about the AIR XS.

      The importance real-time silica monitoring

      The event started with an ‘acknowledgement of the country’ from the Centre for Work Health and Safety, demonstrating the issue of occupational silicosis in Australia and how important it is to accurately monitor for silica dust in real time.

      The AIR XS is a major technological advancement in monitoring for silica dust globally, and nowhere more so than in Australia. So much so that a rebate scheme has been put in place by the NSW government in order to urge companies to do more when it comes to safeguarding their employees against silica dust in the workplace.

      The rebate scheme means that all NSW businesses are eligible for $1,000 rebate refund at time of purchase of each AIR XS unit, as well as potential small businesses in the area.

      With demonstrations now available for all businesses, not only in NSW, but across the whole of Australia, the incentive to ‘get real’ on silica monitoring has never been higher.

      A huge success

      After a full demonstration of the unit from Aleks Todorovic, Managing Director at AES, it was evident just how successful this could be in NSW, as well as a chance for individuals to see just how this device works, up close and personal in real time.

      Aleks added, ‘After the presentations, we were inundated with enquires and requests for demonstrations, so I have no doubt the = is going to be a huge success’.

      The launch of the AIR XS in NSW coincided with our UK launch at the Health and Safety Event at the NEC in Birmingham.

      The world’s first real-time silica monitor was also on show at Coverings 2022 Stone and Tile trade event at the Las Vegas Convention Centre in Nevada, USA.

      Start monitoring for silica dust today

      If you’re located in Australia, and wish to book a demonstration of the AIR XS Silica Monitor,  you can do so directly with AES.

      However, if you’re in the UK or the rest of the world and want to learn more about the AIR XS, then you can get in touch with one of our experts today.