Area dust monitoring

Controlling air pollution and the implications on global respiratory health

‘PM’ or particulate matter, also known as particle pollution is the term for a mixture of solid particles and liquid droplets found in the air. 

It’s estimated that air pollution is linked to 43,000 deaths per year in the UK. Worldwide, at least 7 million people die each year from exposure to air pollution, with 91% of the worldwide population living in locations where the air quality exceeded the World Health Organisations (WHO) air pollution guidelines.

These guidelines state that that annual average concentrations of PM2.5 should not exceed 5 µg/m3 and PM10 should not exceed 15 µg/m3 (both for 24-hour periods). According to the WHO, ‘fine particulate matter at PM2.5 can penetrate through the lungs and further enter the body through the blood stream, affecting all major organs’. Exposure to dust at PM2.5 can cause serious disease to the respiratory system, such as lung cancer and COPD, and also can effect cardiovascular diseases, such as a stroke.

The image below demonstrates PM2.5 and PM10 size in comparison to a single human hair and a grain of sand.

The Department for Environment Food & Rural Affairs (DEFRA), the UK government ministerial department for environment protection, have also highlighted the severity of exposure to air pollution. This growing concern for the UK government estimated in 2010 that the cost of health impacts of air pollution was likely to exceed estimates of £8bn to £20bn.

Although between 2005 and 2022, the UK’s PM2.5 emissions decreased by 41%, emission levels have been relatively steady with small annual fluctuations in the last decade. Industrial combustion is a major source of PM emissions, as well as emissions from industrial production also playing a major part, which can be linked to heavy-dust industry where hazardous particulates can become airborne. Despite some reductions in PM emissions, the threat still very much remains.

REAL-TIME DUST MONITORING

A solution to this is real-time dust monitoring. Real-time particulate monitoring allows people in heavy dust loading environments, including industrial applications, to not only understand, but alert them instantaneously when they are exposed to dangerous levels of air pollution. For example, our AIR XD Dust Monitor can alert people in real-time when legislative levels of µg/m3 are breached, over a time-weighted average (TWA) 8-hour period, for both PM2.5 and PM10.

This technology not only offers a simple solution to individuals at high risk of exposure to air pollution by providing instant alerts, but also can help to prevent exposure in the future, as at-risk individuals can learn exactly when and where exposure to air pollution is highest and will likely occur. Thanks to real-time monitoring, both in the UK and Worldwide, we can reduce exposure to air pollution.

Real-time, fixed area monitoring

Learn more about our real-time fixed total dust area monitor, AIR XD, can help improve your safety processes  and keep your workers safe from harmful dust today.

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    Silica dust monitoring

    Using real-time silica monitoring technology to combat occupational silicosis

    The AIR XS Silica Monitor leverages cutting-edge Optical Refraction Technology (ORT) to enhance workplace safety by providing real-time monitoring of respirable crystalline silica (RCS). Unlike traditional particle monitors, AIR XS distinguishes and measures RCS content, enabling immediate detection and response to harmful silica dust levels. This technology is crucial in combating occupational lung diseases such as silicosis, which affects millions of workers globally.

    Current monitoring methods, like gravimetric sampling, are time-consuming and often deliver results too late to prevent exposure. In contrast, real-time silica monitoring offers immediate data, significantly reducing the risk of occupational silicosis by enabling prompt action to mitigate hazardous conditions. The importance of such real-time data is highlighted by cases like Joanna McNeill’s, who developed silicosis at the age of just 36. Her story, like many others underscores the necessity for continuous monitoring to protect workers from the threat of silicosis, regardless of their occupational environment.

    Our real-time RCS monitor, AIR XS provides a real-time solution to this threat. Workers are not only alarmed and alerted when silica levels exceed legislative limits but can work to best practices by implementing AIR XS with the Hierarchy of Controls, supporting proactive measures to eliminate or minimise exposure to RCS. This move to real-time monitoring as a solution to the threat of silicosis has also been noticed by governing bodies, like the All-Party Parliamentary Group on Respiratory Health.

    To learn more about how this real-time solution not only enhances worker safety but also streamlines business operations, click the link below to read the case study in full.

    Real-time silica dust monitoring

    Learn more about our real-time fixed silica dust monitor, AIR XS, can help improve your safety processes and keep your workers safe from harmful RCS today.

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      Silica dust monitoring

      Global efforts to combat silica dust exposure in the workplace

      It’s estimated that over 40 million people worldwide are exposed to silica dust in the workplace. Respirable crystalline silica (RCS) contributes to one of the leading causes of death in the workplace, alongside other lung related illnesses. Due to this some of the industry’s most influential countries worldwide are making significant changes to regulations regarding silica exposure in the workplace. 

      In December 2023, Australia became the first country in the world to ban engineered stone due to rising cases of silicosis. From 1st July 2024, all use of engineered stone in Australia will be prohibited to protect workers from exposure to RCS in the workplace. Engineered stone is a manufactured material made from combining quartz or granite aggregates with resins and pigment and is a common material used in stone bench tops, often found in kitchens and bathrooms. It’s production often results in airborne RCS, leading to significant health risks to those working with it. 

      With reports that over half a million Australians are exposed to fine silica dust through stonemasonry and construction, figures suggest 103,000 of these workers are likely to be diagnosed with silicosis. The production and manufacturing of stone bench tops is a significant contributor to these statistics. The ban on engineered stone across the entirety of Australia is a step in the right direction to reduce the number of workers exposed to RCS and silicosis diagnosis in the future. 

      This ruling in Australia looks to have a set a precedent in influencing other countries to do the same. In May 2024, the first cases of silicosis linked to artificial stone countertops in the UK were reported, leading to calls for the material to be banned.

      An estimated 600,000 workers are exposed to silica in the UK each year, and in Europe as a whole, 81% of those exposed are employed in construction or in manufacturing products used in the industry. After Australia became the first country worldwide to ban engineered stone in December 2023, UK kitchen company Herringbone announced they would also ban the sale of high-silica quartz worktop due to the risks posed to stonemasons. 

      Since speaking with their stonemasons about the risk of high quartz in engineered stone, Herringbone made the decision to become the first company in the UK to phase out the sale and production of engineered stone, as well as creating a petition to have the product completely banned in the UK, like in Australia. 

       

      In the US, the Biden administration has agreed to limit workers exposure to silica dust in mining, particularly when drilling for coal, ore and completing other mining operations. In April 2024, a ruling was announced to reduce the allowable silica dust levels in mining operations to 50 micrograms per cubic meter, with an action level at 25 micrograms, for an eight-hour workday. 

      The ruling will also update any respiratory protection standards for mining workers and in addition to silica dust, will also apply to diesel particulate matter and asbestos. The hope is that this will begin to reduce an estimated 1,067 deaths and 3,746 silica related illnesses in mining industries in the US and begin to make mining safer from the risk of RCS for the 55,000 American coal miners across the nation. The rule will come into action one year after its publication in April 2024. 

      With significant action being taken across major industries worldwide as of mid-2024 and onwards, protection for workers against respirable crystalline silica is becoming more of a high priority in workplaces. With banning of products known to produce dangerous levels of RCS, and with rule changes to limit exposure, workers short- and long-term lung health is becoming better protected than ever. 

      Real-time silica dust monitoring

      Learn more about our real-time fixed silica dust monitor, AIR XS, can help improve your safety processes and keep your workers safe from harmful RCS today.

      Want to know more?




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        XD ONE vs other dust monitors on the market

        An independent UK agency responsible for the encouragement, regulation and enforcement of workplace health, safety and welfare, and for research into occupational risks in Great Britain, carried out a series of tests on three XD One Portable Dust Monitor units. 

        They compared them to the following dust monitors: Casella CEL-712 Microdust Pro, a Thermo Scientific MIE Personal DataRam (pDR) 1500, a TSI SidePak AM510. 

        The key elements of the testing were as follows: 

        • Tests were carried out in a calm air chamber. 
        • The tests used Arizona road dust, the industry standard for accuracy measurements and calibration. 
        • Fixed Concentration tests were performed at 2 mg/m³, 5 mg/m³ and 11 mg/m³. 
        • Stepped Concentration tests were performed moving from 2 mg/m³ to 5 mg/m³ and finally to 11 mg/m³. 
        • Simultaneous readings were taken using laboratory grade gravimetric sampling (TIOM and GK 2.69) to provide baseline accurate data from which to compare the portable units.

        The results from the independent testing demonstrated that the XD ONE performs better than other personal dust monitors on the market. There were five critical messages from the testing as outlined below: 

        • The XD ONE performs as well as or better than the rival products in accurately monitoring for respirable dust. 
        • The tests found that the XD ONE unit’s performance was consistent between the XD ONE units, demonstrating that the good performance was consistent and repeatable. 
        • The XD ONE was consistent with laboratory grade gravimetric sampling units (the current industry standard, and often regulated methodology) at the tested dust levels. 
        • The XD ONE also performed as well or better than competitor products in ‘stepped-tests’ where the dust concentration was changed over time. 
        • The XD ONE is smaller, lighter, less fiddly and a single self-contained unit. 

        XD ONE: The leading portable dust monitor on the market

        It’s one thing claiming to design, develop and manufacture the world’s most accurate, easy to maintain, and best value wearable dust monitoring device – which we do.

        But substantiating that claim?

        Backing it up with the facts, with independent verifiable research? Field testing our device and comparing it like-for-like with other similar products to prove our point – is that even possible?

        It certainly is.

        We can prove that the XD ONE Portable Dust Monitor is the world’s leading wearable dust monitoring system.

        Courtesy of The HSE – a completely independent UK Government compliance body and one of the leading organisations of its type in the world – who recently completed a series of dust monitoring tests.

        Their tests compared three XD ONE units (to capture a reliable spread of results) with three other commercially available personal dust monitors. 

        • The Casella CEL-712 Microdust Pro
        • The ThermoScientific MIE Personal DataRam (pDR) 1500
        • The TSI SidePak AM510

        To measure the mean respirable and inhalable dust concentrations, two gravimetric samplers were also tested against the Trolex XD ONE – The GK 2.69 cyclone (BGI by Mesa Labs) and the IOM inhalable sampler (SKC Inc.).

        Using Arizona Road Dust, the preferred type of dust for dust monitor trials, testing was undertaken in a 1 m x 1 m x 3 m calm air chamber, at three different dust concentrations – low 2 mg/m³, medium 5 mg/m3, and high 11 mg/m3.

        Fixed concentration tests

        At the medium and highest concentrations, the test lasted for 60 minutes. At the lowest concentration, the test lasted for 120 minutes to make sure enough dust was sampled by the gravimetric samplers to achieve a reliable reading.

        Stepped concentration tests

        Dust concentration was tested in three steps (20 minutes at each stage) from the lowest to the highest. Once at the maximum, the concentration was stepped back down to zero at the same rate.

        Head to Head Headline Test Results

        In a word… impressive

        1. The XD ONE performs as well as, or better than, all rival products in the accurate monitoring for respirable dust (PM 4.25) test at typical workplace concentrations of 5 mg/m³ and below. With official Workplace Exposure Limits (WEL) allowing a maximum of 4 mg/m³ exposure at any time, it’s these concentrations that really matter in terms of real-world monitoring.
        2. The XD ONE’s performance was both consistent, repeatable and aligned with the best of the gravimetric sampling units (the current industry standard/methodology) at these dust levels.
        3. The XD ONE also performed as well or better than competitor products in the ‘stepped-tests’.

        Independent HSE tests prove the XD One is the leading wearable dust monitor on the market

        Saving lives and protecting workers’ health by preventing dust inhalation is a serious business. And so too is putting our technology and our reputation on the line against much bigger and better funded competitors, and vastly more expensive products. 

        The HSE testing provided a clear endorsement of our ‘marker leader’ claim.  But it went further still. Taking into account the XD ONE’s size and weight, cost, ease of set up and ease of maintenance, the tests underlined its practical, performance and competitive advantages in the most emphatic terms. 

        The results speak for themselves.

        When faced with a rational decision between the XD ONE and a competing product – the  choice is crystal clear. You’d choose the XD ONE every time.