British stone manufacturers introduce real-time dust monitoring technology trial across workforce

A manufacturer of prestigious natural stone, Burlington Stone have quarried for over 200 years across the English Lake District, extracting and crafting a diverse range of signature British natural slate and stone products.

Individuals across their workforce are often exposed to hazardous substances, most notably airborne dust, including silica dust. Burlington Stone trialed two XD1+ devices on their site for a month to see how real-time, personal dust monitoring would improve their safety processes.

After the trial, we spoke to Health and Safety Manager, Peter Walker, about the success of the trial and some of the major benefits which Burlington Stone’s workforce found deploying XD1+ Personal Dust Monitors in their day-to-day processes.

You can read the full case study below.

A personal perspective from a retired stonemason and silicosis patient.

In this exclusive interview with Trolex, Gordon Sommerville shares his first-hand experience of the dangers of silica exposure and what you can do to protect yourself and others from the dangers of silica dust. 

“The only cure for dusty diseases at the moment is not to let dust get inside the body, which means in order for silica induced diseases to be classed as 100% preventable, awareness of the hazard throughout the exposed population is required.”

Gordon, now a retired stonemason, was diagnosed with silicosis in 2015. He started his career working in the construction industry after leaving school in 1976 and soon became a stonemason and builder to trade. In such an environment, working on projects both large and small throughout his career, dust was everywhere.

“No matter what type of work I was carrying out or who I was working for, daily dust was involved — and lots of it. I did not realise dust was making me ill but during my career there were little clues which should have raised a red flag.”

Gordon’s aim in sharing his story is to inform, educate and highlight the dangers of exposure to silica dust and to give advice to individuals who work in similar industries on how to avoid the issues that he now faces as a result of silicosis. 









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    OCCUPATIONAL SILICOSIS IN THE STONE INDUSTRY

    The effects of silicosis in the stone industry is not an unknown issue.

    But to what extent are stone workers aware of this issue? Are the specific causes of silicosis in the stone industry common knowledge? 

    A scientific report from nature.com highlights the difference between engineered stone and natural stone, in relation to their silica content, shedding some light on where the cause of silicosis could lie in the stone industry. 

     

    Silica dust is causing life-changing problems for stone masons

    Silicosis is one of the most dangerous respirable lung diseases in the workplace, especially when exposure to harmful silica dust is a common occurrence, such as in the stone industry. 

    It is estimated that globally, 40 to 50 million workers are exposed to silica dust in the workplace. 

    The Natural Stone Institute guide to awareness and prevention of silicosis determines that exposure to respirable crystalline silica (RCS), specifically in the stone industry comes from cutting or grinding materials, most commonly which contain quartz, is composed of silica dust. 

    Engineered stone vs Natural stone

    The purpose of the study from nature.com was to see, in relation to RCS, what the most threatening scenario was for worker’s health, in real time, when working with different compositions of stone. 

    In the study, 12 engineered stones were assessed against three natural stones – white marble, white granites and black granites. By dry-cutting all stones, silica dust was captured in a closed environment and subjected to various assays to determine both chemical and physical properties. 

    The 12 engineered stones’ silica content varied from one another, and the total RCS content made up of quartz and cristobalite ranged from 70.4% to 90.9%. By comparison, the natural stone’s silica content ranged from 3.5% to 30.1%, marking a clear difference. 

    As well as this, the dry-cutting of engineered stone generated finer RCS particles with one engineered stone having an average size of as little as 190 nanometres, meaning it could reach deeper in the lungs, in turn causing more damage. Contrastingly, the smallest average particle size of the natural stone was black granite, with an average size of 503 nanometres. 

    The results of this study concluded that silica dust emissions from engineered stones had a much higher concentration of quartz and cristobalite, therefore having a higher silica content and subsequently more damaging impact on respiratory health. 

    Is there a solution to silicosis within the stone industry?

    Ultimately, the report concluded that the higher the silica content of the stone, as well as the smaller size of RCS particles, the more dangerous it is to respirable health. 

    The Natural Stone Institute conclude in their guide to occupational silicosis that there is no cure for silicosis; however, “with the proper equipment, training, vigilance and continual monitoring, you and your shop floor can be free of the dangers”.  

    Being aware that harmful silica dust is higher within engineered stone, compared to natural stone, and by monitoring for this, as well as using correct respirable protective equipment (RPE) when working with engineered stone, it allows for correct precautions to be taken to avoid silicosis.  

    Prevention is the best cure.

    We’ve developed the world’s first real-time silica monitor, the AIR XS Silica Monitor, and, along with other health and safety controls, this is one of the tools that will help to prevent occupational silicosis for those exposed to harmful silica dust in the workplace. 

    If you’d like to learn more about our AIR XS, and specifically how it can help your safety processes to keep your workers safe from fatal occupational lung diseases, then complete the get in touch to arrange a call with one of our experts today. 

    “Act now to avoid the next asbestos” as silicosis cases rise in the UK

    The UK’s favourite DIY and home improvement expert, Tommy Walsh, is calling for more to be done to protect workers from the dangers of silica dust.

    Tommy believes that the issue of air quality on building sites should be a national concern, and that silica dust should be viewed the same way as asbestos.

    While he became aware of the dangers of silica dust as an issue around five years ago, in relation to the disposal of plasterboard, Tommy says that he has not heard the issue discussed on building sites. This is in spite of the fact that 81% of those regularly exposed to silica dust are construction workers.

    Silicosis: A national concern

    Tommy shared that the majority of health and safety concerns on smaller building sites are focused around obvious, external risks, such as falling from a ladder, electricity and water. As a result, he believes that more needs to be done to raise awareness of “invisible” risks, such as occupational silicosis, which is the most common chronic lung disease in the world.

    He continued, “over half of the country’s construction is done by small builders and ‘one-man-band’ outfits. Air quality has always been a secondary concern to them, as they don’t know enough about it. Everyone would rather work safe than not safe, but they can’t do that if they don’t have the awareness. Health and safety can often be ignored due to cost-saving, time-saving, or ignorance, but if we can normalise the importance of air quality it will make it harder to ignore.”

    Recent data has shown that respirable crystalline silica (RCS) is the biggest risk to construction workers after asbestos, with cases and exposure rising year on year. There are 12,000 deaths a year in the UK from inhalation of dust including silica in the workplace, opposed to just 142 recorded due to workplace accidents between 2020/2021. What’s more, there are an estimated 50,000 workers worldwide exposed to silica dust.

    The scale of the issue is not matched by the awareness and action needed to prevent it.

    Silicosis, as well as being the world’s most common occupational lung disease, can increase a person’s risk of tuberculosis, kidney disease, arthritis, and lung cancer. The consequences of occupational silicosis have been estimated to cost employers in the UK construction industry over £1 million per year.

    In order to raise awareness and protect construction workers from this entirely preventable disease, Trolex have launched the AIR XS Silica Monitor, the world’s first real-time silica monitor, which can provide real-time data of dangerous silica dust particles workers are exposed to across any given day.

    Requiring no complicated set-up and only five minutes of maintenance a month, the AIR XS is easy-to-use and provides accurate, real-time RCS monitoring with minimal training, letting workers know if the amount of RCS content in their workspace is increasing as they work and when it has risen to dangerous levels.

    Get in touch today using the contact form below to speak to one of our experts about how the Trolex AIR XS can help protect workers from occupational silicosis.

    New Trolex Silica Detection Technology Inspires New APPG Perspective on Respiratory Health

    You may have seen The All Party Parliamentary Group (APPG) for Respiratory Health report ‘Silica – the next asbestos’ released in March 2020?

    In it, it states:

    “Construction workers are still 100 times more likely to die from a preventable occupational disease than from an accident. We also know that approximately 12,000 deaths in the industry each year are linked to exposure to dust and chemicals.”

    “Figures from IOSH show that roughly half a million people are exposed to RCS at work in the UK. They estimate that in Europe as a whole, 81% of these are employed in construction or in manufacturing products used in that industry.”

    Real time. Accurate. Affordable. 

    Experts at Trolex brought our new technology to the APPG’s attention and explained our nine-year silica detection R&D project that resulted in development of the new real-time silica monitor – work that we’d kept closely under wraps until mid 2021.

    Silica detection: A changing landscape.

    The original report refers to Workplace Exposure Limits (WELs) of dust. It says:

    “Dust monitoring is vital. Technology advances mean that new methods of real-time exposure level monitoring are now possible. Knowing what the actual exposure levels are is important as exposure will depend on the actual task (e.g. cutting concrete is higher risk than breaking concrete, and the actual exposures depend on the concrete mixture).

    The new Code of Practice for Tunnelling […] that requires the use of new technology which is just becoming available and gives an instantaneous measurement.”

    The instantaneous measurement the report refers to is the measurement of a variety of dust and particulates (something we already do with our AIR XD Dust Monitor and XD One Portable Dust Monitor, XD1+ Personal Dust Monitor products) – not specifically silica. Silica always being too difficult to uniquely identify. 

    Until now.

    Game-changing RCS Detection Technology

    Our new silica-specific monitoring technology is a game changer.

    By working with the authors of the APPG to share the features, benefits and thinking behind the new real-time silica monitoring technology they’ve been able to update the report with new advice on how to best protect workers from the dangers of respirable crystalline silica (RCS). 

    Image of AIR XS Silica Monitor
    AIR XS Silica Monitor

    Image of AIR XD Dust Monitor
    AIR XD Dust Monitor

    Image of XD ONE Portable Dust Monitor
    XD ONE Portable Dust Monitor

    Image of XD1+ Personal Dust Monitor
    XD1+ Personal Dust Monitor

    Book your demonstration today.

    Get in touch today to request a demonstration with one of our experts, or find a local distributor to arrange a demonstration with them.

     

    AIR XS Silica Monitor launches in New South Wales

    After nine years in development, the world’s first real-time respirable crystalline silica (RCS) detector, the Air XS Silica Monitor, was launched in Australia for the very first time on 7 April 2022.

    The Centre for Work Health and Safety unveiled the product along with our Australian distributors Active Environmental Solutions (AES) to the Australian public at the Shellbourne Hotel in Sydney, New South Wales (NSW).

    World-first technology

    With guests from an array of industries including construction, tunnelling and mining, it was an event in which over 50 influences turned up to see the world’s first real-time silica monitor.

    As the cases of occupational silicosis caused by the inhalation of silica dust continue to grow in Australia, particularly in NSW, where 75 cases of silicosis have been recorded since 2020, the AIR XS Silica Monitor has the potential to provide a solution to this problem.

    This was an opportunity for major influencers in their respected industries to see just why everyone is so excited about the AIR XS.

    The importance real-time silica monitoring

    The event started with an ‘acknowledgement of the country’ from the Centre for Work Health and Safety, demonstrating the issue of occupational silicosis in Australia and how important it is to accurately monitor for silica dust in real time.

    The AIR XS is a major technological advancement in monitoring for silica dust globally, and nowhere more so than in Australia. So much so that a rebate scheme has been put in place by the NSW government in order to urge companies to do more when it comes to safeguarding their employees against silica dust in the workplace.

    The rebate scheme means that all NSW businesses are eligible for $1,000 rebate refund at time of purchase of each AIR XS unit, as well as potential small businesses in the area.

    With demonstrations now available for all businesses, not only in NSW, but across the whole of Australia, the incentive to ‘get real’ on silica monitoring has never been higher.

    A huge success

    After a full demonstration of the unit from Aleks Todorovic, Managing Director at AES, it was evident just how successful this could be in NSW, as well as a chance for individuals to see just how this device works, up close and personal in real time.

    Aleks added, ‘After the presentations, we were inundated with enquires and requests for demonstrations, so I have no doubt the = is going to be a huge success’.

    The launch of the AIR XS in NSW coincided with our UK launch at the Health and Safety Event at the NEC in Birmingham.

    The world’s first real-time silica monitor was also on show at Coverings 2022 Stone and Tile trade event at the Las Vegas Convention Centre in Nevada, USA.

    Start monitoring for silica dust today

    If you’re located in Australia, and wish to book a demonstration of the AIR XS Silica Monitor,  you can do so directly with AES.

    However, if you’re in the UK or the rest of the world and want to learn more about the AIR XS, then you can get in touch with one of our experts today.

     

    Revolutionary smart devices to future-proof health and safety

    Protecting the health and safety of the people who work for you is the ethical thing to do. It also makes good business sense as your people are your greatest asset. 

    But even if you aren’t driven by a moral or financial imperative, governments around the world are toughening up on the legislation that protects workers, so it’s not something any business can afford to ignore. 

    While some threats are obvious, others are invisible and incredibly hard to accurately detect, such as the deadly silica dust that are the by-product of many industries and manufacturing processes.  

    Silica dust is linked with severe health problems. It has been dubbed the ‘new asbestos’ and has already been the subject of litigation. Yet it’s something that has historically been impossible to monitor in real time. 

    Our Construction Industry Health and Safety Survey Winter 2021 shows that employers are concerned about safety, with nine out of 10 respondents recognising that worker safety is important or very important. 

    But it also revealed that on the ground it can be hard to meet the health and safety challenge, particularly when it comes to dust monitoring, which for a fifth of respondents accounted for half of their safety budget. 

    This in-depth report looks at how real-time, wearable dust monitoring technology can help to solve the issues from the findings of the Construction Industry Health and Safety Survey Winter 2021. 

    The findings ultimately mean that it’s clear we need a new approach to dust monitoring. One that looks to the future and is inspired by the intelligent tech revolutionising every other aspect of our lives.  

    It’s time to act now to tackle danger of hazardous dusts, like silica dust, by investing in smarter solutions to protect the air we breathe, with real-time dust monitoring. 

    Combatting occupational silicosis: This is personal

    ***

    What might seem like a nine-year journey to develop the Trolex AIR XS Silica Monitor actually goes back 150 years. Our new real-time silica detection technology has surprising origins… 

    It starts at a time when miners had next to no protection, especially from harmful silica dust, and to a place that ‘roofed the world’; Snowdonia’s beautiful, bleak, Blaenau Ffestiniog.

    Hear from Glyn Jones

    The dangers of silica dust to the human body are not completely unknown, and at Trolex, this knowledge started our 150 year journey to develop a solution to the threat of silicosis.

    Here’s what Trolex CEO, Glyn Pierce-Jones, had to say about how combining our expert knowledge of dangerous particulates with personal experience of working with silica dust led us to our mission to combat silicosis and why it was so important to us.

    UNESCO Heritage status

    Recently awarded UNESCO heritage status, it was here that my grandfathers, great grandfathers, uncles, and cousins all worked, mining slate. 

    Arawn and Ieuan. Dai and Dewi. Merfyn and Maldwyn.

    And it’s here that many of them died, often as young as in their 40s, from occupational silicosis.

    No health and safety. No silica detection and prevention. No chance.

    Personal and poignant

    It makes the work we do at Trolex all the more personal and all the more poignant.

    And it’s a major part of the reason we’ve worked so hard to solve the age-old problem of occupational silicosis. 

    So that modern-day miners and quarry workers – in fact, anyone who might come into contact with silica in their working lives, from construction workers to plasterers, factory workers and stonemasons – will never have to suffer the same fate as my forefathers. 

    A new hope

    And all it took was vision and ingenuity, optimism and grit, and endless trips to the bank manager. And despite being told we’d never do it – we’ve done it.

    New real-time dust monitoring technology that offers new hope to people who previously had no hope of avoiding an unnecessary, painful and premature end to their lives caused by occupational lung diseases.

    It’s called the AIR XS Silica Monitor

    And it’s astonishing.

    The world’s first real-time silica detection technology saving lives all over the world – made of legends.

    As they used to say in the back bar at the Miners Inn in Blaenau…

    Dyma i chi fechgyn!*

    Drop me a line and I’ll tell you everything you need to know about the AIR XS Silica Monitor and the many ways it can benefit your staff and your business.

    *Here’s to you, boys!









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      Staggering lung disease statistics prompt urgent £5 million investment

      New studies from charity ‘Asthma and Lung UK’ (ALUK) found that lung disease deaths in the UK are the highest in Western Europe.

      The staggering statistics have prompted an expanded approach towards research and development of lung diseases from ALUK.

       

      Serious Statistics

      ALUK’s studies show that cases of lung disease related deaths in the UK have been on the rise for the past 20 years.

      It is reported that 500,000 people in the UK died from deaths relating to lung diseases over a seven-year period.

      In 2018 alone, 84,721 respiratory deaths were recorded in the UK.

      The charity has described the state of lung health in the UK as ‘shameful’, stating the need for improved research and development solutions to the problem.

      More than just numbers

      After its relaunch in February, ALUK established a new five-year strategy upon the results of the study.

      Lung diseases are currently the third most common cause of death in the UK and it’s currently costing the NHS £9 billion every year.

      Despite this, lung-related health care is receiving less than 2% of public funding.

      Dispelling the misconceptions

      It is evident that the seriousness of lung problems in relation to other diseases is not taken as seriously, despite what we are seeing from the data.

      A predominant factor in the poor state of the nation’s lung health is that people believe lung conditions aren’t life-threatening. This is a major misconception.

      Through spreading awareness of how ‘shameful’ lung health is in the UK, this misconception can be dispelled.

      ALUK aim to reduce lung disease deaths by 20% by 2027. When making everyone aware of these gruesome statistics, this can become a possibility.

      The end goal is to provide support for everyone effected by all forms of lung disease.

      Research and innovation as a solution

      ALUK’s solution to achieving this goal is through research and innovation.

      Their aim is to expand their research and innovation programme so that £5 million is being invested into relevant research each year.

      With the aim to develop at least three new self-management tools” for 2 million people suffering with lung diseases, ALUK want to make training programmes and essential advice easily accessible to those who need it.

      “By 2027, we will give 80% of people with lung conditions the opportunity to access our network of Breathe Easy support groups” states the ALUK Strategy to 2027.

      With this, the strain on public healthcare is minimised and individuals are able to monitor their personal health through digitalised platforms and shared networks.

      Looking to the future…

      The statistics right now make for harrowing reading and harsh truths.

      However, for ALUK, research and innovation is the solution for the future. By identifying the problem and acknowledging its severity and scale, goals can be achieved.

      Through effective research and innovation lung disease deaths can become a thing of the past, not just in the UK, but worldwide.

      Collaborative expertise towards a common goal for occupational health

      Trolex are excited to be partnered with Active Environmental Solutions (AES), working together to protect workers from the dangerous and often irreversible consequences of occupational lung diseases caused by dust inhalation.

      With AES’s specialist knowledge of occupational health and safety in Australian industries and Trolex’s leading safety technology, the opportunity of delivering solutions to prevent the dangers of dust inhalation for Australian workers, is not just a possibility, but now a reality.

      Offering the market innovative solutions

      AES want to spread awareness of the dangers of occupational lung diseases caused by dust inhalation. And in the case of dust monitoring, spreading awareness that new real-time dust monitoring technology to help prevent lethal occupational respiratory diseases now exists.

      The opportunity to partner with Trolex was welcomed by AES, as it means that they can merge their expertise in occupational health using Trolex’s leading safety technology.

      This creates the best solutions to their respective industries.

      This simple message appealed to AES, and to Aleks Todorovic MSc, (OHP), Managing Director of AES’s team of Australian Occupational Safety experts at AES, as it aligned perfectly with the workers they seek to protect:

      Many businesses intuitively know the benefit of a broad threat detection – they just don’t know they know it, or perhaps how they go about implementing such devices – it’s our job to awaken that knowledge and show them there are new and effective dust detection technologies such as the Trolex AIR XD Dust Monitor, the XD ONE Personal Dust Monitor and most recently, the AIR XS Silica Monitor.  

      Important facts for important industries

      There are no arm twisting, or heavy sales techniques involved. Just a clear and simple presentation of responding to the facts.

      Which is why Trolex and AES are working hard to provide further education to Australia’s mining, tunnelling, quarrying and construction industries, where workers are exposed to dangerous forms of respirable dusts.

      This common goal of providing and expert knowledge and specialist equipment to these industries is the drive needed to inevitably reduce instances of occupational lung diseases to save lives.

      Now, this collaboration will help to do exactly that.

      A needed change of approach

      The approach taken by businesses within these industries must now change. With new legislation on exposure to harmful dust in Australia, new dust monitoring methods are needing to be implemented.

      Aleks said “As an occupational hygiene-minded business we know only too well the devastating effects inhaling respirable dusts can have on people’s long-term health.

      That’s why we’re invested in the success and distribution of new and effective real-time dust monitoring technologies such as the Trolex AIR XD Dust Monitor, the XD ONE Portable Dust Monitor and the AIR XS Silica Monitor. These are lifesaving technologies that need to be included in their safety thinking” stated Aleks further.

      By using Trolex’s advanced dust monitoring technologies, small changes can have a huge impact.

      Looking towards the future

      As the war on silica dust grows ever stronger by the day, more needs to be done.

      With the reduction in exposure limits coming into effect across Australia, particularly hard on respirable crystalline silica (RCS), real-time monitoring for silica dust is a necessity, retaining live data and providing an instant alarm the legislated threshold is breached.

      Whilst the ability to retrospectively assess levels of silica dust in facilities is available to industries where deadly silica dust is prevalent, the ability to monitor for silica dust in real time is not.

      Trolex’s all new real-time silica monitor, the AIR XS, allows for accurate and reliable results demonstrating compliance with legislation. Aleks commented on this world-first technology:

      We are really excited to be a part of this project to be able to detect silica in real time. This will be the world’s first monitor to have this capability and we’re proud to be distributing it throughout Australia. The project was produced with the support of the Centre for Work Health and Safety in NSW proving just how important and potentially life-saving the new technology will be.”

      And with the talk of real-time, wearable silica monitoring devices a possibility in the future, of course it makes perfect sense for all industries to be increasingly focused on detection possibilities.

      Together, Trolex and AES are providing real solutions for real problems in Australia.

      If you’d like to speak to one of our experts about integrating real-time dust monitoring technology into your working environment, then you can use the contact form below to get in touch with one of our experts today.