British stone manufacturers introduce real-time dust monitoring technology trial across workforce

A manufacturer of prestigious natural stone, Burlington Stone have quarried for over 200 years across the English Lake District, extracting and crafting a diverse range of signature British natural slate and stone products.

Individuals across their workforce are often exposed to hazardous substances, most notably airborne dust, including silica dust. Burlington Stone trialed two XD1+ devices on their site for a month to see how real-time, personal dust monitoring would improve their safety processes.

After the trial, we spoke to Health and Safety Manager, Peter Walker, about the success of the trial and some of the major benefits which Burlington Stone’s workforce found deploying XD1+ Personal Dust Monitors in their day-to-day processes.

You can read the full case study below.

A personal perspective from a retired stonemason and silicosis patient.

In this exclusive interview with Trolex, Gordon Sommerville shares his first-hand experience of the dangers of silica exposure and what you can do to protect yourself and others from the dangers of silica dust. 

“The only cure for dusty diseases at the moment is not to let dust get inside the body, which means in order for silica induced diseases to be classed as 100% preventable, awareness of the hazard throughout the exposed population is required.”

Gordon, now a retired stonemason, was diagnosed with silicosis in 2015. He started his career working in the construction industry after leaving school in 1976 and soon became a stonemason and builder to trade. In such an environment, working on projects both large and small throughout his career, dust was everywhere.

“No matter what type of work I was carrying out or who I was working for, daily dust was involved — and lots of it. I did not realise dust was making me ill but during my career there were little clues which should have raised a red flag.”

Gordon’s aim in sharing his story is to inform, educate and highlight the dangers of exposure to silica dust and to give advice to individuals who work in similar industries on how to avoid the issues that he now faces as a result of silicosis. 









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    Why Silica
    isn’t the new asbestos

    It’s been said hundreds of times…

    Silica dust is the new asbestos.

    But what if it’s not? What if there’s really nothing new about silica dust in relation to asbestos?

    The link between the two is even closer than you may think…

    What is asbestos?

    Most people know asbestos as the dangerous insulator used in construction, responsible for over 5,000 related disease-deaths per year, typically lung cancer and asbestosis.

    However, in its natural form, asbestos is a naturally occurring fibrous silicate mineral.

    Put simply, silicate minerals make up asbestos fibres.

    Asbestos is actually just one of the many different forms of silicate materials, in the same way that silica dust is.

    The similarities between silica dust and asbestos are much closer than people are aware of.

    SO WHAT?

    There is a different attitude towards asbestos compared to silica dust.

    The dangers of exposure to asbestos are well documented.

    Exposure to asbestos can cause serious lung conditions, including asbestosis and mesothelioma. It is the number 1 cause of recorded work-related deaths in the world.

    Most people in the UK are aware of its dangers, particularly as asbestos was banned in 1999 for construction work in the UK.

    Yet despite all of this, very few people are aware of how dangerous exposure to silica dust is, despite the fact that asbestos fibres are made up of silicate materials, in the same way silica is.

    There are many more dangers relating to silica dust than people may be aware of.

    Let’s put this into perspective

    Imagine you are working on refurbishing your bathroom and from the grinding of the ceramic sink and a load of dust becomes airborne.

    If you were told that this airborne dust which you were inevitably inhaling was asbestos, you’d probably run a mile, right?

    And who could blame you? A dust which is responsible for approximately 90,000 asbestos-related diseases per year. You’d want to get as far away from it as possible.

    Well, it’s likely that that dust in your bathroom would in fact be silica dust.

    A dust which is made up of silicate materials in the same way asbestos fibres are. A respirable dust which is just as lethal, if not more lethal, in comparison to asbestos dust.

    But because it isn’t known to people as being the same as asbestos, the dangers seem to be less of a concern to people.

    The issue is much wider than this…

    It’s time to get real and become aware of just how dangerous silica dust is.

    It is reported that, in crystalline form, respirable crystalline silica (RCS) is responsible for the death of 600 people per year in Great Britain with 450 of those to workers in construction industry. What’s more, an estimated 50,000 workers are exposed to silica dust globally.

    The importance of the dangers of silica dust must be realised, especially with what is known about how dangerous asbestos is.

    Don’t let history repeat itself

    Asbestos is just as lethal as silica dust. The dangers are the same, yet we cannot afford for the results of exposure to silica dust to be the same as what occurred with asbestos.

    Silica could be as lethal as asbestos, if not more so, with equally serious consequences.

    Being aware of the issue is the start, action must be taken to protect workers from this dangerous dust.

    We cannot afford to let history repeat itself.

    Staggering lung disease statistics prompt urgent £5 million investment

    New studies from charity ‘Asthma and Lung UK’ (ALUK) found that lung disease deaths in the UK are the highest in Western Europe.

    The staggering statistics have prompted an expanded approach towards research and development of lung diseases from ALUK.

     

    Serious Statistics

    ALUK’s studies show that cases of lung disease related deaths in the UK have been on the rise for the past 20 years.

    It is reported that 500,000 people in the UK died from deaths relating to lung diseases over a seven-year period.

    In 2018 alone, 84,721 respiratory deaths were recorded in the UK.

    The charity has described the state of lung health in the UK as ‘shameful’, stating the need for improved research and development solutions to the problem.

    More than just numbers

    After its relaunch in February, ALUK established a new five-year strategy upon the results of the study.

    Lung diseases are currently the third most common cause of death in the UK and it’s currently costing the NHS £9 billion every year.

    Despite this, lung-related health care is receiving less than 2% of public funding.

    Dispelling the misconceptions

    It is evident that the seriousness of lung problems in relation to other diseases is not taken as seriously, despite what we are seeing from the data.

    A predominant factor in the poor state of the nation’s lung health is that people believe lung conditions aren’t life-threatening. This is a major misconception.

    Through spreading awareness of how ‘shameful’ lung health is in the UK, this misconception can be dispelled.

    ALUK aim to reduce lung disease deaths by 20% by 2027. When making everyone aware of these gruesome statistics, this can become a possibility.

    The end goal is to provide support for everyone effected by all forms of lung disease.

    Research and innovation as a solution

    ALUK’s solution to achieving this goal is through research and innovation.

    Their aim is to expand their research and innovation programme so that £5 million is being invested into relevant research each year.

    With the aim to develop at least three new self-management tools” for 2 million people suffering with lung diseases, ALUK want to make training programmes and essential advice easily accessible to those who need it.

    “By 2027, we will give 80% of people with lung conditions the opportunity to access our network of Breathe Easy support groups” states the ALUK Strategy to 2027.

    With this, the strain on public healthcare is minimised and individuals are able to monitor their personal health through digitalised platforms and shared networks.

    Looking to the future…

    The statistics right now make for harrowing reading and harsh truths.

    However, for ALUK, research and innovation is the solution for the future. By identifying the problem and acknowledging its severity and scale, goals can be achieved.

    Through effective research and innovation lung disease deaths can become a thing of the past, not just in the UK, but worldwide.

    Collaborative expertise towards a common goal for occupational health

    Trolex are excited to be partnered with Active Environmental Solutions (AES), working together to protect workers from the dangerous and often irreversible consequences of occupational lung diseases caused by dust inhalation.

    With AES’s specialist knowledge of occupational health and safety in Australian industries and Trolex’s leading safety technology, the opportunity of delivering solutions to prevent the dangers of dust inhalation for Australian workers, is not just a possibility, but now a reality.

    Offering the market innovative solutions

    AES want to spread awareness of the dangers of occupational lung diseases caused by dust inhalation. And in the case of dust monitoring, spreading awareness that new real-time dust monitoring technology to help prevent lethal occupational respiratory diseases now exists.

    The opportunity to partner with Trolex was welcomed by AES, as it means that they can merge their expertise in occupational health using Trolex’s leading safety technology.

    This creates the best solutions to their respective industries.

    This simple message appealed to AES, and to Aleks Todorovic MSc, (OHP), Managing Director of AES’s team of Australian Occupational Safety experts at AES, as it aligned perfectly with the workers they seek to protect:

    Many businesses intuitively know the benefit of a broad threat detection – they just don’t know they know it, or perhaps how they go about implementing such devices – it’s our job to awaken that knowledge and show them there are new and effective dust detection technologies such as the Trolex AIR XD Dust Monitor, the XD ONE Personal Dust Monitor and most recently, the AIR XS Silica Monitor.  

    Important facts for important industries

    There are no arm twisting, or heavy sales techniques involved. Just a clear and simple presentation of responding to the facts.

    Which is why Trolex and AES are working hard to provide further education to Australia’s mining, tunnelling, quarrying and construction industries, where workers are exposed to dangerous forms of respirable dusts.

    This common goal of providing and expert knowledge and specialist equipment to these industries is the drive needed to inevitably reduce instances of occupational lung diseases to save lives.

    Now, this collaboration will help to do exactly that.

    A needed change of approach

    The approach taken by businesses within these industries must now change. With new legislation on exposure to harmful dust in Australia, new dust monitoring methods are needing to be implemented.

    Aleks said “As an occupational hygiene-minded business we know only too well the devastating effects inhaling respirable dusts can have on people’s long-term health.

    That’s why we’re invested in the success and distribution of new and effective real-time dust monitoring technologies such as the Trolex AIR XD Dust Monitor, the XD ONE Portable Dust Monitor and the AIR XS Silica Monitor. These are lifesaving technologies that need to be included in their safety thinking” stated Aleks further.

    By using Trolex’s advanced dust monitoring technologies, small changes can have a huge impact.

    Looking towards the future

    As the war on silica dust grows ever stronger by the day, more needs to be done.

    With the reduction in exposure limits coming into effect across Australia, particularly hard on respirable crystalline silica (RCS), real-time monitoring for silica dust is a necessity, retaining live data and providing an instant alarm the legislated threshold is breached.

    Whilst the ability to retrospectively assess levels of silica dust in facilities is available to industries where deadly silica dust is prevalent, the ability to monitor for silica dust in real time is not.

    Trolex’s all new real-time silica monitor, the AIR XS, allows for accurate and reliable results demonstrating compliance with legislation. Aleks commented on this world-first technology:

    We are really excited to be a part of this project to be able to detect silica in real time. This will be the world’s first monitor to have this capability and we’re proud to be distributing it throughout Australia. The project was produced with the support of the Centre for Work Health and Safety in NSW proving just how important and potentially life-saving the new technology will be.”

    And with the talk of real-time, wearable silica monitoring devices a possibility in the future, of course it makes perfect sense for all industries to be increasingly focused on detection possibilities.

    Together, Trolex and AES are providing real solutions for real problems in Australia.

    If you’d like to speak to one of our experts about integrating real-time dust monitoring technology into your working environment, then you can use the contact form below to get in touch with one of our experts today.

    Dust monitoring technology and collaboration at its best

    Dust monitoring technology and collaboration at its best

    Reactec have been specialists in workplace health and safety environments for more than 15 years. Originally focusing on the damaging effects of exposure to vibration, they soon discovered that the most effective way of mitigating workplace risk lies in gathering as much data as possible.  

    As CEO Jacqui McLaughlin explains, The traditional approach to health and safety that says ‘I can think about a problem, do a risk assessment and as a consequence of that assessment I can make it safe for people’, we prefer to go one step further and engineer out problems.

    If we can measure what’s actually happening in the way of risk, then we can make workplaces a safer place to be.” 

    Starting with wearable hand/arm vibration monitoring technology to measure vibration exposure, Jacqui and her team quickly realised that the data management, hosting and reporting they provided their clients, was a powerful health and safety tool that could also be usefully applied to other workplace risks.  

    Turning data into meaning

    Rather than try to create new technology to measure a variety of risks, Reactec started to look for partners. Experts in their respective risk fields, whose work could be complemented by their data management technology.  

    “We see Trolex as a leading expert in how to measure dust and what we’re doing is providing a platform that makes the dust data they collect easy to access and meaningful.  

    We’re turning their data into meaning.” 

    People, processes and places

    We take the data associated with a process so that your records don’t just look like a bunch of numbers, but they tell you about who was doing what and where. And as you build up more data, you can get more intelligence in terms of process and people and where you need to put in your biggest efforts to get safer environments. 

    With new dashboard integration and development soon to be rolled out to a live Trolex XD ONE Portable Dust Monitor client, things are moving fast. 

    The Trolex XD ONE Portable Dust Monitor: Simple to use and easy to integrate

    Complementary technology that gives the simple to use and easy to integrate Trolex XD ONE, and Reactec a fast-track route into the world of actionable dust monitoring intelligence. 

     “And there’s an overlay angle,” says Jacqui.

    “With our tech we get information on vibration. We have other tech that gives us information on noise. And if you start overlaying all of that data with dust data and also situational location information, you can create a health risk passport for an individual or a site. It’s the very start of an exciting journey that will provide more and more useful data as clients understand what they can do with the data over time.” 

    A marriage made in data

    Reactec and Trolex; a marriage made in data and a powerful collaboration that looks set to flourish in the future. Plans are already afoot to take things to the next level with new bluetooth, IoT data recording and cloud-based analytics. 

    Get in touch today for more information on how you can get the most insightful analysis on your worker health and safety. 

    2.12 billion reasons to look after your staff and customers

    A sign of things to come.

    Despite the protests of Johnson and Johnson, who played the indignation card at a “fundamentally flawed trial, grounded in a faulty presentation of the facts.”

    The verdict is “[at] odds with decades of independent scientific evaluations confirming Johnson’s Baby Powder is safe, does not contain asbestos and does not cause cancer,” they quibble.

    $2.12 billion in damages tells another story.

    That’s what a Missouri court ordered Johnson and Johnson pay to women suffering ovarian cancer caused by asbestos in its baby powder and other talc products. Litigation that looks like just the beginning.

    Not just for Johnson and Johnson, who now face21,800 lawsuits claiming that its talc products cause cancer because of contamination from asbestos, a known carcinogen,’ but also for the many employers the world over who fail to properly protect their workers from preventable disease.

    Preventable disease

    Sarah Jardine, HSE’s chief inspector of construction says: “Around 100 times as many workers die from diseases caused or made worse by their work than are actually killed in construction accidents.”

    In the UK alone, 14,000 people a year die prematurely from largely preventable disease caused by the inhalation of respirable dust in the workplace.

    Preventable because there’s no excuse for remaining ignorant of the potentially fatal consequences of exposure to dangerous microscopic airborne dust particles.

    If you’re serious about running a business you need to be serious about protecting your people

    While lack of awareness has certainly been a problem in the past, now, with plenty of readily available research, public health messaging and examples of high-profile litigation, there’s simply no reason for companies to ignore their responsibilities,

    Especially following new advances in dust measurement technology.

    So not only is ignorance (still) an illegitimate excuse, with new real-time dust monitoring technology that provides you and your workers with real time and highly accurate dust readings in any working environment, so, too, is blaming a lack of suitable technology.

    Put simply, if you’re serious about running a business you need to be serious about  protecting people from the dangers of dust inhalation that surround them. Serious about both understanding those dangers  and then putting the measures in place to mitigate them.

    And as if the moral obligation wasn’t enough, the commercial implications are enormous, too; as Johnson and Johnson are discovering.

    The cost of complicity

    There’s more to worry about than the obvious bottom line legal costs and compensation. You need to consider the reputation costs in the form of lost business opportunities and even share price, insurance premium hikes, loss of production or reduced output, sickness cover and pay, and the lack of future legal and financial protections. All the many, undesirable and inevitable consequences of being exposed as negligent. The last thing any business needs or wants.

    All you need to know…

    Are you still unclear about the extensive danger of dust? Or do you already realise the danger, want to do something about it but are unsure how real-time dust monitoring technology can help you?

    Either way feel free to get in touch. We’ll tell you the many ways that we help businesses across all sorts of sectors, all over the world. Everything you need to know about protecting your workers from the threat of disease, and your business from the threat of litigation. And all its damaging implications.

    ‘The industry creates this risk. It now needs to acknowledge it, own it and deal with it.’

    The IOSH Construction Group Committee Construction Dust Survey makes for sobering reading. Firstly, it highlights the fact that much more needs to be done to increase awareness of the dangers of dust from an employees perspective:

    “Dust causes a lower level of concern among employees than the more immediately noticeable dangers of construction, such as falls…they do not perceive it as a significant immediate risk to their wellbeing unlike falls from height, equipment etc.”

    It also highlights a lack of awareness from the industry as a whole. Of 618 health and safety professional respondents, ‘44.6 percent thought that the industry gave little or no priority to the issue, and a similar proportion (42.4 percent) felt that it received the same priority as other health issues.’

    And even when awareness exists, the report found that compliance is weak.

    ‘54.0 percent of respondents indicated that workers sometimes fail to follow prescribed methods of work. Over a third of respondents (36.2 percent) indicated that this happened most or all of the time.’

    So what’s going on? Why, even when employers and their onsite teams are in possession of the facts, do they too often choose to ignore the dangers posed by dust?

    Dangers that lead to 10 deaths a week from lung cancer caused by silica dust, let alone the other illness and premature death from other cancers, silicosis, asthma and chronic obstructive pulmonary disorder (COPD).

    A cognitive dissonance

    You’ll be familiar with the concept of cognitive dissonance, ‘the state of discomfort felt when two or more modes of thought contradict each other’.

    Like knowing smoking is bad for you, but continuing to smoke.

    Like, “we know dust is dangerous but there’s no convenient, low-cost alternative to handling the risk. So we’ll stick with what we’ve always done.”

    Barriers to change

    There’s a lot to learn in the Construction Dust Survey.

    More than anything, it’s highlighted that despite being increasingly aware of the dangers, people aren’t taking action.

    Somehow, industry has convinced itself that the culture and adoption of, the management of, and the cost, complication and general hassle of creating a safe working environment is more trouble than just leaving things be.

    Here are just some of the barriers to change noted in the survey:

    Culture: The culture of the industry, and its ‘traditional’ view of dust as an expected or normal part of construction work, can be a significant barrier.

    Use: Workers often view the controls as cumbersome, impractical, affected by poor maintenance or giving rise to other risks. This deters use. 

    Employees: Implementing controls effectively depends on good management and supervision. Operators generally choose not to use controls. 

    Management arrangements: In general, the industry does not seem to manage dust control issues adequately. Comments refer to a link between the management priority given to this issue and the corresponding conditions found on-site.

    Cost: Dust control is often viewed as labour-intensive, expensive, time-consuming and a nuisance that slows work.

    ‘The industry creates this risk. It now needs to acknowledge it, own it and deal with it.’

    It somehow seems that as awareness increases, industry seems to think a cultural shift towards safer working environments will run its own natural course over time.

    “It is like wearing a hi-vis 15 years ago or hard hats. It took years for the culture to change.” says a contributor to the report.

    Fortunately, we’ve taken a far more proactive approach.

    A fast-track alternative

    What if we could fast track that safer working environment?

    What if that cognitive dissonance could be eased instantly and increased awareness could be achieved overnight? And what if you only ever had to use dust control methods when you actually needed them?

    It’s hard to not be aware of something when an alarm is screaming in your ears and bright lights are flashing.

    Well, here’s the thing.

    A low-cost, simple-to-use, personal alarm would help solve the problem overnight.

    All those adoption and implementation objections, all the excuses and all those barriers to change would evaporate. Instantly.

    And here’s another thing.

    That low-cost, simple-to-use, personal alarm exists.

    It’s new and it’s here.

    The XD ONE Portable Dust Monitor.

    Get in touch today and we’ll tell you everything you need to know about how real-time dust and silica monitoring technology can protect your workers from the threat of preventable disease.