How XD1+ is integrated with the Reactec Ecosystem

We’re excited to bring to the market our XD1+ Personal Dust Monitor as a connected dust monitor with the Reactec Ecosystem.

The Reactec Ecosystem for workplace exposure to hazards includes an IoT gateway, Reactec’s workplace wearable RASOR for secure data transmission, an RFID identity card to personalise the collected dust data and the cloud-based Reactec Analytics software for informative and automatic data dissemination.

RASOR is a communications gateway with integrated SIM and GPS technology to gather data seamlessly from the XD1+ and present it live, personalised and position tracked data to remote line managers via a browser.

Our XD1+ Personal Dust Monitor can be easily connected with RASOR in two different modes for both single worker use and for pairing a number of XD1+   devices to a RASOR connected in hub mode, allowing for flexibility when working, but still providing vital information of worker exposure which can be analysed and interrogated on Reactec’s Analytics platform.

By leveraging revolutionary real-time personal monitoring technology with location tracking, automatic data collection and powerful data analytics, employers can now control their worker’s exposure to harmful respirable dust like never before and reduce these occupational diseases thanks to connected XD1+ and Reactec Ecosystem.

Our guide below details the key modes of pairing XD1+ with Reactec’s Ecosystem, a run-through of how to connect your XD1+ in these different modes and the benefits of each type of connectivity.

British stone manufacturers introduce real-time dust monitoring technology trial across workforce

A manufacturer of prestigious natural stone, Burlington Stone have quarried for over 200 years across the English Lake District, extracting and crafting a diverse range of signature British natural slate and stone products.

Individuals across their workforce are often exposed to hazardous substances, most notably airborne dust, including silica dust. Burlington Stone trialed two XD1+ devices on their site for a month to see how real-time, personal dust monitoring would improve their safety processes.

After the trial, we spoke to Health and Safety Manager, Peter Walker, about the success of the trial and some of the major benefits which Burlington Stone’s workforce found deploying XD1+ Personal Dust Monitors in their day-to-day processes.

You can read the full case study below.

Connected partner solutions to elevate your personal,
real-time dust monitoring

The connected XD1+ Personal Dust Monitor and Reactec cloud-based analytics platform has arrived. The Reactec Analytics platform brings exposure data from the XD1+ to life by delivering real-time updates from individual workers and tracking respirable data to determine where the highest concentration of harmful dust exists in your workplace.

With no filters, pumps, tubes, or replaceable parts, the XD1+ Personal Dust Monitor is one of the most compact, lightweight, and easy-to-use real-time personal dust monitors on the market. For such an accurate and reliable unit, it is also essential to be able to access and easily understand the data which the XD1+ is picking up, minute by minute.

Reactec’s cloud-based analytics platform brings XD1+ exposure data to life by delivering real-time updates from individual workers to remote supervisors, whilst tracking respirable data, to determine where the highest concentration of dust exists in your workplace.

With the support of Reactec’s ecosystem, the XD1+ is transformed into a connected, personalised dust monitoring device that shares invaluable data insight to key stakeholders and figureheads. The XD1+ is integrated into the Reactec ecosystem using the Reactec RASOR device as an IoT Gateway to Reactec’s powerful Analytics software.

By simply connecting your XD1+ unit to the Reactec Analytics platform you are able to:

  • Remove guesswork with accurate and real-time dust monitoring.
  • Personalise dust monitoring against specific workers with the Reactec RASOR device.
  • Identify the source and location of exposure and prioritise high risk areas.
  • GDPR compliant management of personal risk data.
  • Review tailored risk reports, add interventions and assess control measures.
  • Manage multiple health risks (dust, noise, vibration, proximity hazards) on a single platform.

 

If you want to find out more about how XD1+ can help keep your workers safe from harmful dust in the workplace, get in touch today to speak to one of our experts.

 

You may also be interested in

Image of AIR XD Dust Monitor
AIR XD Dust Monitor

Image of AIR XS Silica Monitor
AIR XS Silica Monitor

Image of Software
Software

Image of Air X Transportable Pack
Air X Transportable Pack

TROLEX INSPIRES NEW APPG PERSPECTIVE ON RESPIRATORY HEALTH

In 2020, the All-Party Parliamentary Group for Respiratory Health (APPG) issued the report “Silica, the next asbestos?”, which examined the disproportionate effect of silica dust to construction workers’ lives. 

Since the publication of that report, the APPG were contacted by a number of experts on the subject matter, who highlighted the advances in risk reduction and the particularly promising rise of real-time dust and silica monitoring technology. 

“Trolex believe that the most obvious and immediate benefit of real-time monitoring is in improving safety for those potentially exposed to silica in the workplace.” 

The new, revised report, titled “Improving Silicosis Outcomes in the UK” also explored these new silicosis prevention strategies, including some input from Trolex on the subject matter. From this, the APPG raised several clinical and regulatory recommendations to protect workers from the dangers of occupational silicosis going forward. 

“We recommend that the Health and Safety Executive (HSE) assesses and determines the data and technology needed to allow the UK to reduce the WEL for work with silica to 0.05mg/m3.” 

The recommendations from the APPG’s report indicate a number of changes need to be made in order to improve safety across all UK industries which use silica. These recommendations focus on both ways to prevent exposure to dangerous Respirable Crystalline Silica (RCS) in the workplace, including improvements in education, real-time monitoring and reducing exposure limits, as well as improving health and support for those who currently suffer with silicosis. 

“We recommend that the HSE actively considers and consults with industry on the positions of real-time monitoring to complement the hierarchy of control.” 

“Act now to avoid the next asbestos” as silicosis cases rise in the UK

The UK’s favourite DIY and home improvement expert, Tommy Walsh, is calling for more to be done to protect workers from the dangers of silica dust.

Tommy believes that the issue of air quality on building sites should be a national concern, and that silica dust should be viewed the same way as asbestos.

While he became aware of the dangers of silica dust as an issue around five years ago, in relation to the disposal of plasterboard, Tommy says that he has not heard the issue discussed on building sites. This is in spite of the fact that 81% of those regularly exposed to silica dust are construction workers.

Silicosis: A national concern

Tommy shared that the majority of health and safety concerns on smaller building sites are focused around obvious, external risks, such as falling from a ladder, electricity and water. As a result, he believes that more needs to be done to raise awareness of “invisible” risks, such as occupational silicosis, which is the most common chronic lung disease in the world.

He continued, “over half of the country’s construction is done by small builders and ‘one-man-band’ outfits. Air quality has always been a secondary concern to them, as they don’t know enough about it. Everyone would rather work safe than not safe, but they can’t do that if they don’t have the awareness. Health and safety can often be ignored due to cost-saving, time-saving, or ignorance, but if we can normalise the importance of air quality it will make it harder to ignore.”

Recent data has shown that respirable crystalline silica (RCS) is the biggest risk to construction workers after asbestos, with cases and exposure rising year on year. There are 12,000 deaths a year in the UK from inhalation of dust including silica in the workplace, opposed to just 142 recorded due to workplace accidents between 2020/2021. What’s more, there are an estimated 50,000 workers worldwide exposed to silica dust.

The scale of the issue is not matched by the awareness and action needed to prevent it.

Silicosis, as well as being the world’s most common occupational lung disease, can increase a person’s risk of tuberculosis, kidney disease, arthritis, and lung cancer. The consequences of occupational silicosis have been estimated to cost employers in the UK construction industry over £1 million per year.

In order to raise awareness and protect construction workers from this entirely preventable disease, Trolex have launched the AIR XS Silica Monitor, the world’s first real-time silica monitor, which can provide real-time data of dangerous silica dust particles workers are exposed to across any given day.

Requiring no complicated set-up and only five minutes of maintenance a month, the AIR XS is easy-to-use and provides accurate, real-time RCS monitoring with minimal training, letting workers know if the amount of RCS content in their workspace is increasing as they work and when it has risen to dangerous levels.

Get in touch today using the contact form below to speak to one of our experts about how the Trolex AIR XS can help protect workers from occupational silicosis.

New Trolex Silica Detection Technology Inspires New APPG Perspective on Respiratory Health

You may have seen The All Party Parliamentary Group (APPG) for Respiratory Health report ‘Silica – the next asbestos’ released in March 2020?

In it, it states:

“Construction workers are still 100 times more likely to die from a preventable occupational disease than from an accident. We also know that approximately 12,000 deaths in the industry each year are linked to exposure to dust and chemicals.”

“Figures from IOSH show that roughly half a million people are exposed to RCS at work in the UK. They estimate that in Europe as a whole, 81% of these are employed in construction or in manufacturing products used in that industry.”

Real time. Accurate. Affordable. 

Experts at Trolex brought our new technology to the APPG’s attention and explained our nine-year silica detection R&D project that resulted in development of the new real-time silica monitor – work that we’d kept closely under wraps until mid 2021.

Silica detection: A changing landscape.

The original report refers to Workplace Exposure Limits (WELs) of dust. It says:

“Dust monitoring is vital. Technology advances mean that new methods of real-time exposure level monitoring are now possible. Knowing what the actual exposure levels are is important as exposure will depend on the actual task (e.g. cutting concrete is higher risk than breaking concrete, and the actual exposures depend on the concrete mixture).

The new Code of Practice for Tunnelling […] that requires the use of new technology which is just becoming available and gives an instantaneous measurement.”

The instantaneous measurement the report refers to is the measurement of a variety of dust and particulates (something we already do with our AIR XD Dust Monitor and XD One Portable Dust Monitor, XD1+ Personal Dust Monitor products) – not specifically silica. Silica always being too difficult to uniquely identify. 

Until now.

Game-changing RCS Detection Technology

Our new silica-specific monitoring technology is a game changer.

By working with the authors of the APPG to share the features, benefits and thinking behind the new real-time silica monitoring technology they’ve been able to update the report with new advice on how to best protect workers from the dangers of respirable crystalline silica (RCS). 

Image of AIR XS Silica Monitor
AIR XS Silica Monitor

Image of AIR XD Dust Monitor
AIR XD Dust Monitor

Image of XD ONE Portable Dust Monitor
XD ONE Portable Dust Monitor

Image of XD1+ Personal Dust Monitor
XD1+ Personal Dust Monitor

Book your demonstration today.

Get in touch today to request a demonstration with one of our experts, or find a local distributor to arrange a demonstration with them.

 

Collaborative expertise towards a common goal for occupational health

Trolex are excited to be partnered with Active Environmental Solutions (AES), working together to protect workers from the dangerous and often irreversible consequences of occupational lung diseases caused by dust inhalation.

With AES’s specialist knowledge of occupational health and safety in Australian industries and Trolex’s leading safety technology, the opportunity of delivering solutions to prevent the dangers of dust inhalation for Australian workers, is not just a possibility, but now a reality.

Offering the market innovative solutions

AES want to spread awareness of the dangers of occupational lung diseases caused by dust inhalation. And in the case of dust monitoring, spreading awareness that new real-time dust monitoring technology to help prevent lethal occupational respiratory diseases now exists.

The opportunity to partner with Trolex was welcomed by AES, as it means that they can merge their expertise in occupational health using Trolex’s leading safety technology.

This creates the best solutions to their respective industries.

This simple message appealed to AES, and to Aleks Todorovic MSc, (OHP), Managing Director of AES’s team of Australian Occupational Safety experts at AES, as it aligned perfectly with the workers they seek to protect:

Many businesses intuitively know the benefit of a broad threat detection – they just don’t know they know it, or perhaps how they go about implementing such devices – it’s our job to awaken that knowledge and show them there are new and effective dust detection technologies such as the Trolex AIR XD Dust Monitor, the XD ONE Personal Dust Monitor and most recently, the AIR XS Silica Monitor.  

Important facts for important industries

There are no arm twisting, or heavy sales techniques involved. Just a clear and simple presentation of responding to the facts.

Which is why Trolex and AES are working hard to provide further education to Australia’s mining, tunnelling, quarrying and construction industries, where workers are exposed to dangerous forms of respirable dusts.

This common goal of providing and expert knowledge and specialist equipment to these industries is the drive needed to inevitably reduce instances of occupational lung diseases to save lives.

Now, this collaboration will help to do exactly that.

A needed change of approach

The approach taken by businesses within these industries must now change. With new legislation on exposure to harmful dust in Australia, new dust monitoring methods are needing to be implemented.

Aleks said “As an occupational hygiene-minded business we know only too well the devastating effects inhaling respirable dusts can have on people’s long-term health.

That’s why we’re invested in the success and distribution of new and effective real-time dust monitoring technologies such as the Trolex AIR XD Dust Monitor, the XD ONE Portable Dust Monitor and the AIR XS Silica Monitor. These are lifesaving technologies that need to be included in their safety thinking” stated Aleks further.

By using Trolex’s advanced dust monitoring technologies, small changes can have a huge impact.

Looking towards the future

As the war on silica dust grows ever stronger by the day, more needs to be done.

With the reduction in exposure limits coming into effect across Australia, particularly hard on respirable crystalline silica (RCS), real-time monitoring for silica dust is a necessity, retaining live data and providing an instant alarm the legislated threshold is breached.

Whilst the ability to retrospectively assess levels of silica dust in facilities is available to industries where deadly silica dust is prevalent, the ability to monitor for silica dust in real time is not.

Trolex’s all new real-time silica monitor, the AIR XS, allows for accurate and reliable results demonstrating compliance with legislation. Aleks commented on this world-first technology:

We are really excited to be a part of this project to be able to detect silica in real time. This will be the world’s first monitor to have this capability and we’re proud to be distributing it throughout Australia. The project was produced with the support of the Centre for Work Health and Safety in NSW proving just how important and potentially life-saving the new technology will be.”

And with the talk of real-time, wearable silica monitoring devices a possibility in the future, of course it makes perfect sense for all industries to be increasingly focused on detection possibilities.

Together, Trolex and AES are providing real solutions for real problems in Australia.

If you’d like to speak to one of our experts about integrating real-time dust monitoring technology into your working environment, then you can use the contact form below to get in touch with one of our experts today.

Helping Thermatic Homes meet the challenges of dust monitoring in domestic environments

Based in Salford, M&E contractor Thermatic Homes has more than 70 electricians out in the field rewiring properties for social housing providers including The Wates Group, Unitas, Brunswick Regeneration and Bolton at Home. As an ex-electrician himself, Thermatic MD Karl Wallace is aware of the dust challenges their work creates. 

“There are a lot of issues created by dust,” he says. “Chasing through to the brickwork and masonry is extremely intrusive and there’s a huge amount of dust created. We’re conscious that it’s potentially a dangerous environment if not controlled properly.” 

Which is why Thermatic electricians always use dust extraction on their CHASE machines. Why they always wear dust masks, always screen doors and why they always hoover, clean, and spray the air with water. 

Unlike a traditional building site, it’s not possible to saturate the air in people’s homes with water.   

“It’s never ideal, says Karl, “and being an exelectrician myself, who’s rewired many a house, you always want to do more. Year on year as more information comes out about the harmful effects of dust, we’re increasingly aware of the dangers and want to do everything we can to prevent them.” 

A new, better way of protecting staff and customers

Which is why, when Karl was introduced to the XD One by Trolex MD Steve Holland, he was so keen to get it out on site to trial for dust detection. “What a wonderful idea!” says Karl. “It looks perfect.” 

After all, what better way to instantly identify the dust threat than with accurate, real-time dust monitoring and readings? Even better that they’re available on wearable devices his team can just clip on as they work.  

A real-time reading of the room designed not just to protect Thermatic workers but also to gain a clear understanding on dust levels that might impact on customers, too. 

A clear message to the industry

As important as the XD ONE Portable Dust Monitor is in protecting workers and tenants, using it also sends a very clear message to the industry, not just from Thermatic, but also from the main contractors Thermatic work for. 

Very much a “we go above and beyond” message, any main contractor can be rightly proud to do their bit in helping to prevent the 12,000 deaths a year from workplace respiratory disease by using Thermatic and Trolex XD ONE Portable Dust Monitor.  

It’s a pioneering approach in the construction industry that really prioritises health and safety and makes clear the commitment to worker and customer safety. 

 

Thermatic and main contractor feedback

With the XD ONE now onsite as part of a pilot phase to monitor rewiring and upgrade projects, we’ll be reporting back very soon. 

Says Karl, “I’m really looking forward to seeing what kind of data the XD ONE gives us, the degree of harm it detects and what we can do about it.” 

In the meantime if you want any more information on how the XD ONE can keep your workers and customers safe from the dangers of avoidable dust and particulate inhalation get in touch today. 

 

The importance of reading the room

The importance of reading the room

When it comes to occupational health and safety, new real-time dust monitoring such as the XD ONE Portable Dust Monitor can help to make decisions for the hierarchy of controls. 

In this e-book we explain how the arrival of affordable, real-time monitoring, and both wearable and portable dust monitoring technologies promote this new awareness of the dangers of dust in a far broader range of working environments. 

Employers and the health and safety community are now shifting their attention. Where they’ve traditionally focused on safety, they now look at the major impacts on long-term health associated with working in hazardous environments. 

There’s also an increasing awareness of the range of industries that can present long-term health hazards through the inhalation of dangerous dust particles, from traditional industrial environments to commercial activities. 

The HSE are reporting an estimated 1.4 million people in the UK report ‘lung or breathing problems that were caused or made worse by work’ – and whilst it’s great that people are starting to pay more attention to this issue, there’s plenty of room for improvement. 

Whilst financial costs of lung diseases effect both businesses and individuals, respiratory diseases are more than just an economic drain. It’s a personal tragedy, and there are a whole raft of occupations and jobs where people are exposed to dangerous dust across the world. 

However, through the hierarchy of controls, businesses can determine the most effective solutions in order to keep workers protected from dangerous dust exposure. 

Knowing that dangerous dust exists, knowing its effects are potentially lethal, and knowing that the damage it causes is preventable, only takes you so far. Knowing how to prevent that harm is what matters, and this is how the hierarchy of controls can help businesses become more efficient, by understanding how effective each method is in benefitting the workforce. 

Fortunately, new accurate, real-time, fixed, wearable and portable dust and silica monitoring sensors are leading the detection charge across every use case. By precisely reading the real-time dust load in any given environment, and the enemy now ‘visible’, businesses can begin to apply the hierarchy of controls in a far more meaningful way. 

How does XD ONE compare to competitors on the market?

It’ll come as no great surprise: the more hassle something is, the less people want to do it. A simple fact, from technology, to sport, to entertainment, to business, the ‘more trouble than it’s worth’ factor relates to every aspect of life. There’s even a model that represents it. Fred Davis’ 1986 Technology Acceptance Model (TAM) designed to measure the adoption of new technology based on customer attitudes.

The time, the trouble and the expense of ‘high maintenance’ dust monitoring equipment goes a long way to explaining why it has never really been adopted to the scale that workers truly deserve.

Traditional dust monitoring equipment:

– Takes too much time to deploy
– Needs continual fiddly maintenance
– Costs too much money
– Is often too big, too heavy and too fragile
– Is too much hassle

Which is why we’ve worked so hard to develop, manufacture and distribute the Trolex XD ONE Portable Dust Monitor.

The new, easy-to-use, low maintenance, reliable and accurate personal dust monitor; more like a PPE product than a traditional high-maintenance dust detector or analyser.

The dust monitoring comparison

Let’s take a look at the Trolex XD ONE Portable Dust Monitor, in particular its ease of use, deployment and maintenance, against the leading products already on the market.

Let’s see how they compare – or more realistically – how they don’t. Because, as you’ll see for yourself, the advantages of the XD ONE are so many and so significant that any genuine comparisons are few and far between.

Dust monitoring equipment: Ease of use and deployment

How easy is the unit to wear, use, and get working?

Trolex XD ONE Portable Dust Monitor: Pick it up. Switch it on. Off you go…and go…and go.

Compared to:

TSI SidePak AM520/520i: Larger and 30% heavier than the XD ONE. Requires different impactors for different particulate sizes that need to be recalibrated as they’re swapped out. Fiddly tube clipping required.

SKC HAZ-DUST IV: Three-times heavier than the XD ONE at 1.4 kg and much larger. Base unit + tube + sampling head clipped near breathing zone with separate filter unit.

CASELLA APEX 2: Requires a clean environment and tweezers to handle the filter. Flow meter and calibration adapter kit not included and needs to be purchased separately.

Nanozen DustCount 9000:  Base pump unit with impactors, tube to head unit with filter in cassette and sensor. The usual set-up with the usual problems. Don’t forget to remove the red cap before switching on or you’ll damage the unit!

TM DATA II: Much bigger and 20% heavier.

Maintenance

What kind of burden does the typical maintenance cycle put on the user?

Trolex XD ONE Portable Dust Monitor:

– Five seconds for automatic or on-demand self-testing

– 60 seconds of compliance every six months

– No return-to-base, complex set-up or calibration

– That really is it. PPE for the real world

Compared to:

TSI SidePak AM520/520i:

– Recommended annual return-to-base

– Impactor maintenance – eight-step process

– “Impactor should be cleaned prior to each use.” – TSI website

– Cyclone maintenance – complete disassembly and reassembly

– Separate filter unit required to perform daily calibration check

– Multiple monitors required to bump test in the field. It is very difficult to generate a known aerosol concentration for a ‘bump test’ in the field without very sophisticated equipment. With use of multiple SidePak Monitors running them side by side…if all instruments are within 20% of each other, they are all functioning properly’ TSI website

SKC HAZ-DUST IV:

– 81-page manual

– “Sensor optics to be checked every 48 hours when used in a 2-3 mg/m³ TWA environment and on a weekly or monthly basis in less contaminated environments” – eight-step cleaning process using a bespoke kit

– Flow rate must be checked every time a new gravimetric filter Is used – six-to-eight-step procedure

– Calibration every month as a minimum/when dropped – minimum 11-step procedure

– Annual third-party calibration required

– 19 accessories

 

CASELLA APEX 2:

– Annual return to base/or after 2,500 hours, whichever is sooner

– Loaded filter or battery voltage reductions affect air flow speed requiring variable flow to be monitored at all times. In-built pressure and temperature compensation, pulsation control, high back pressure and long battery life presented as great ‘features’ of their product when in fact they’re all only necessary because of the antiquated filter-based methodology used

– Inlet filter to be replaced every three months (more often in challenging environments) four-stage process

– Different filters are required for different applications and this needs to be worked out

Nanozen DustCount 9000:

– Recommended annual return to base

– Impactor has to be oiled and cleaned – fiddly with small pipettes of special oil and a three-minute wait before re-assembling and cleaning with a special alcohol substance

– New filters need to be inserted into the filter cartridge. A screwdriver, clean area and tweezers required

– Pump needs to be calibrated. Separate filter unit required to do this

TM DATA II:

– Special calibration kit required

 – Measuring chamber cleaned with oil-free pressurised air or with soft dry brush

– Light trap covers can be screwed out so that dust particles can be blown out of the light trap

– Lenses in front of the diodes can be cleaned with Q-tip wetted in alcohol

– Internal calibration and zero-point adjustments should be carried out on regular intervals

– Maintenance and repair only by qualified personnel

The evidence is overwhelming – as are the practical advantages.

The Trolex XD ONE Portable Dust Monitor – a device that’s so easy to use and maintain, so useful, that it’s more hassle to NOT use it.

And when you start to tot up the cost benefits of the XD ONE over its competition, it’s hard to know where to start.

– The time saved in setup
– The hours of maintenance saved
– The savings in extra disposable kit
– Improved site performance
– Lower worker absenteeism
– Recruitment cost savings
– Reduced legal and litigation costs

Perhaps the greatest benefit though is one that can’t be measured in monetary terms – the opportunity to prevent your workers from suffering avoidable, life changing disease, and premature death. Priceless.

People don’t buy the best – they buy the products they can understand the fastest

There’s a well known sales mantra that goes: “People don’t buy the best – they buy products they can understand the fastest.”

The same principle applies to technology adoption.

People don’t buy the best – they buy products that are easiest to adopt.

The great thing here is that not only are Trolex products the easiest to adopt, they’re more accurate, far simpler to maintain and significantly cheaper to use than anything else in the market. The best.

So, when the question is:

‘How do we best encourage people to use dust monitoring equipment and to keep using it because it’s easy to deploy and easy to maintain?

The answer is as simple as it’s effective.

The Trolex XD ONE Portable Dust Monitor.

If you’d like to find out how real-time dust monitoring can help improve your safety processes, get in touch today.