How XD1+ is integrated with the Reactec Ecosystem

We’re excited to bring to the market our XD1+ Personal Dust Monitor as a connected dust monitor with the Reactec Ecosystem.

The Reactec Ecosystem for workplace exposure to hazards includes an IoT gateway, Reactec’s workplace wearable RASOR for secure data transmission, an RFID identity card to personalise the collected dust data and the cloud-based Reactec Analytics software for informative and automatic data dissemination.

RASOR is a communications gateway with integrated SIM and GPS technology to gather data seamlessly from the XD1+ and present it live, personalised and position tracked data to remote line managers via a browser.

Our XD1+ Personal Dust Monitor can be easily connected with RASOR in two different modes for both single worker use and for pairing a number of XD1+   devices to a RASOR connected in hub mode, allowing for flexibility when working, but still providing vital information of worker exposure which can be analysed and interrogated on Reactec’s Analytics platform.

By leveraging revolutionary real-time personal monitoring technology with location tracking, automatic data collection and powerful data analytics, employers can now control their worker’s exposure to harmful respirable dust like never before and reduce these occupational diseases thanks to connected XD1+ and Reactec Ecosystem.

Our guide below details the key modes of pairing XD1+ with Reactec’s Ecosystem, a run-through of how to connect your XD1+ in these different modes and the benefits of each type of connectivity.

British stone manufacturers introduce real-time dust monitoring technology trial across workforce

A manufacturer of prestigious natural stone, Burlington Stone have quarried for over 200 years across the English Lake District, extracting and crafting a diverse range of signature British natural slate and stone products.

Individuals across their workforce are often exposed to hazardous substances, most notably airborne dust, including silica dust. Burlington Stone trialed two XD1+ devices on their site for a month to see how real-time, personal dust monitoring would improve their safety processes.

After the trial, we spoke to Health and Safety Manager, Peter Walker, about the success of the trial and some of the major benefits which Burlington Stone’s workforce found deploying XD1+ Personal Dust Monitors in their day-to-day processes.

You can read the full case study below.

AIR XS Silica Monitor: Not just another particle counter

Launched in 2022, the AIR XS Silica Monitor isn’t like other silica monitors on the market. If you’ve been in the Health and Safety space, it’s likely you’ll know about Optical Particle Counter (OPC), also known as “light-scattering”; but our patented AIR XS isn’t just another OPC.

Unlike traditional Optical Particle Counters (OPCs) that rely on light scattering and interruptions to deduce particle size and quantity, the patented Optical Refraction Technology (ORT) used in the AIR XS shines a laser through each particle, capturing its refraction on multiple sensors.

In our blog below, we reference Pink Floyd’s 1973 album Dark Side of the Moon to explain one way to how ORT works. It’s not exact by any means but the refraction of the light coming out of the prism shows an example of how light refracts, similar to a crystalline particle.

Get in touch

If you’d like a more in-depth look at how real-time data can contribute to reducing instances of occupational silicosis, then be sure to check out check out our white paper: How real-time data could be the beginning of the end for occupational silicosis.

Otherwise, if you operate in challenging environments where you know RCS is present, and want to protect your workforce, then you can get in touch to request a demonstration with one of our experts or find a local approved distributor.

Leading safety technology to future-proof the tunnelling industry

Gas detection technology to modernise the tunnelling industry

Did you make it to the BTS 2020+1 Conference and Exhibition in London at the end of September? 800+ tunnelling professionals in attendance and 55+ global tunnelling brands exhibiting over two days of serious tunnel talk.

If you did, then you’ll probably be aware that while discussions amongst tunnelling design, construction, and operation and maintenance professionals were initially concerned that the number of UK tunnelling projects seem to be in decline, what actually emerged from the event was a feeling of optimism.

With more London Underground projects in the pipeline, other UK underground train projects planned and talk turning to creative ways that tunnelling can be used to mitigate the effects of climate change – what began as a rather gloomy outlook soon turned far more positive as the conversations turned to fresh opportunities.

The Toronto example

Take the scale and success of Toronto’s PATH for example. This gargantuan tunnelling project includes:

  • 30 kilometres of restaurants, shopping, services and entertainment
  • Six subway stations, three major department stores, nine hotels, and Toronto’s busiest transit hub – Union Station
  • Accommodating more than 200,000 business-day commuters as well as tourists and residents
  • 3.7 million square feet of retail space 
  • 1,200 restaurants, shops and services $1.7 billion in sales annually
  • 4,600 jobs are located in the PATH
  • $271+ million in federal, provincial, and municipal tax revenue annually

Constructed over the last 100 years to allow the city to function successfully in the face of bitterly cold winters with huge volumes of snowfall, PATH shows that there’s clearly potential for innovative problem solving to create similar underground living, working and socialising environments. 

Instead of protecting people from the effects of extreme cold, new designs might protect us from extreme heat as the climate emergency gathers pace.

Endless tunnelling possibilities

The possibilities are endless. But with all that opportunity, of course, comes risk. Which is why team Trolex has been working so hard to continually evolve the advanced safety capabilities of our Sentro 8, gas detection technology.

The Trolex Sentro 8

Internationally approved and certified, the Sentro 8 is designed to function in the world’s most dangerous working environments, allowing you to scan for up to eight different gases simultaneously. 

In short: All the detection you need for complex mining and industrial applications in a single device. 

Group 1 IS (intrinsically safe) compliant – low power consumption, zero sparking and certified for the most dangerous of industrial environments, the Sentro 8 protects your workers from a broad range of environmental threats and also alerts you to ambient changes. 

  • Multi-gas detection – Scan for up to eight different gases simultaneously.
  • Multi-purpose – Quickly configure up to four ports for a range of ambient temperature, ventilation, air velocity or other environmental monitoring.
  • Real-time – Quick-fit, pre-calibrated input sensing ‘eModules’ to detect a range of toxic and flammable gases in real-time.
  • Scalable – Network your SensorStations to a master computer and expand the system as your site grows.

When safety demands that you monitor for multiple gasses or other environmental conditions – all at the same time – use the Trolex Sentro 8.

Future-proofing the tunnelling industry

Whatever the challenge. Wherever in the tunnelling world that challenge exists. Whenever in the future that challenge presents itself – we’re ready to take it on – to protect your workers from dangerous gases and particulates and to make tunnelling as safe as it can possibly be. 

Contact us today using the contact form below and we’ll tell you everything you need to know about real-time toxic and flammable gas detection and how to keep your people safe on your next tunnelling project.

The importance of reading the room

The importance of reading the room

When it comes to occupational health and safety, new real-time dust monitoring such as the XD ONE Portable Dust Monitor can help to make decisions for the hierarchy of controls. 

In this e-book we explain how the arrival of affordable, real-time monitoring, and both wearable and portable dust monitoring technologies promote this new awareness of the dangers of dust in a far broader range of working environments. 

Employers and the health and safety community are now shifting their attention. Where they’ve traditionally focused on safety, they now look at the major impacts on long-term health associated with working in hazardous environments. 

There’s also an increasing awareness of the range of industries that can present long-term health hazards through the inhalation of dangerous dust particles, from traditional industrial environments to commercial activities. 

The HSE are reporting an estimated 1.4 million people in the UK report ‘lung or breathing problems that were caused or made worse by work’ – and whilst it’s great that people are starting to pay more attention to this issue, there’s plenty of room for improvement. 

Whilst financial costs of lung diseases effect both businesses and individuals, respiratory diseases are more than just an economic drain. It’s a personal tragedy, and there are a whole raft of occupations and jobs where people are exposed to dangerous dust across the world. 

However, through the hierarchy of controls, businesses can determine the most effective solutions in order to keep workers protected from dangerous dust exposure. 

Knowing that dangerous dust exists, knowing its effects are potentially lethal, and knowing that the damage it causes is preventable, only takes you so far. Knowing how to prevent that harm is what matters, and this is how the hierarchy of controls can help businesses become more efficient, by understanding how effective each method is in benefitting the workforce. 

Fortunately, new accurate, real-time, fixed, wearable and portable dust and silica monitoring sensors are leading the detection charge across every use case. By precisely reading the real-time dust load in any given environment, and the enemy now ‘visible’, businesses can begin to apply the hierarchy of controls in a far more meaningful way. 

XD ONE vs other dust monitors on the market

An independent UK agency responsible for the encouragement, regulation and enforcement of workplace health, safety and welfare, and for research into occupational risks in Great Britain, carried out a series of tests on three XD One Portable Dust Monitor units. 

They compared them to the following dust monitors: Casella CEL-712 Microdust Pro, a Thermo Scientific MIE Personal DataRam (pDR) 1500, a TSI SidePak AM510. 

The key elements of the testing were as follows: 

  • Tests were carried out in a calm air chamber. 
  • The tests used Arizona road dust, the industry standard for accuracy measurements and calibration. 
  • Fixed Concentration tests were performed at 2 mg/m³, 5 mg/m³ and 11 mg/m³. 
  • Stepped Concentration tests were performed moving from 2 mg/m³ to 5 mg/m³ and finally to 11 mg/m³. 
  • Simultaneous readings were taken using laboratory grade gravimetric sampling (TIOM and GK 2.69) to provide baseline accurate data from which to compare the portable units.

The results from the independent testing demonstrated that the XD ONE performs better than other personal dust monitors on the market. There were five critical messages from the testing as outlined below: 

  • The XD ONE performs as well as or better than the rival products in accurately monitoring for respirable dust. 
  • The tests found that the XD ONE unit’s performance was consistent between the XD ONE units, demonstrating that the good performance was consistent and repeatable. 
  • The XD ONE was consistent with laboratory grade gravimetric sampling units (the current industry standard, and often regulated methodology) at the tested dust levels. 
  • The XD ONE also performed as well or better than competitor products in ‘stepped-tests’ where the dust concentration was changed over time. 
  • The XD ONE is smaller, lighter, less fiddly and a single self-contained unit. 

XD ONE: The leading portable dust monitor on the market

It’s one thing claiming to design, develop and manufacture the world’s most accurate, easy to maintain, and best value wearable dust monitoring device – which we do.

But substantiating that claim?

Backing it up with the facts, with independent verifiable research? Field testing our device and comparing it like-for-like with other similar products to prove our point – is that even possible?

It certainly is.

We can prove that the XD ONE Portable Dust Monitor is the world’s leading wearable dust monitoring system.

Courtesy of The HSE – a completely independent UK Government compliance body and one of the leading organisations of its type in the world – who recently completed a series of dust monitoring tests.

Their tests compared three XD ONE units (to capture a reliable spread of results) with three other commercially available personal dust monitors. 

  • The Casella CEL-712 Microdust Pro
  • The ThermoScientific MIE Personal DataRam (pDR) 1500
  • The TSI SidePak AM510

To measure the mean respirable and inhalable dust concentrations, two gravimetric samplers were also tested against the Trolex XD ONE – The GK 2.69 cyclone (BGI by Mesa Labs) and the IOM inhalable sampler (SKC Inc.).

Using Arizona Road Dust, the preferred type of dust for dust monitor trials, testing was undertaken in a 1 m x 1 m x 3 m calm air chamber, at three different dust concentrations – low 2 mg/m³, medium 5 mg/m3, and high 11 mg/m3.

Fixed concentration tests

At the medium and highest concentrations, the test lasted for 60 minutes. At the lowest concentration, the test lasted for 120 minutes to make sure enough dust was sampled by the gravimetric samplers to achieve a reliable reading.

Stepped concentration tests

Dust concentration was tested in three steps (20 minutes at each stage) from the lowest to the highest. Once at the maximum, the concentration was stepped back down to zero at the same rate.

Head to Head Headline Test Results

In a word… impressive

  1. The XD ONE performs as well as, or better than, all rival products in the accurate monitoring for respirable dust (PM 4.25) test at typical workplace concentrations of 5 mg/m³ and below. With official Workplace Exposure Limits (WEL) allowing a maximum of 4 mg/m³ exposure at any time, it’s these concentrations that really matter in terms of real-world monitoring.
  2. The XD ONE’s performance was both consistent, repeatable and aligned with the best of the gravimetric sampling units (the current industry standard/methodology) at these dust levels.
  3. The XD ONE also performed as well or better than competitor products in the ‘stepped-tests’.

Independent HSE tests prove the XD One is the leading wearable dust monitor on the market

Saving lives and protecting workers’ health by preventing dust inhalation is a serious business. And so too is putting our technology and our reputation on the line against much bigger and better funded competitors, and vastly more expensive products. 

The HSE testing provided a clear endorsement of our ‘marker leader’ claim.  But it went further still. Taking into account the XD ONE’s size and weight, cost, ease of set up and ease of maintenance, the tests underlined its practical, performance and competitive advantages in the most emphatic terms. 

The results speak for themselves.

When faced with a rational decision between the XD ONE and a competing product – the  choice is crystal clear. You’d choose the XD ONE every time.

Working with distributors and partners overseas is how we gain exclusive access to the businesses that need our products to save the lives of their employees.

We value our close partners as much as our own employees and have good relationships that last way beyond the business transaction. This includes trusting our partners to demonstrate our new technology to their customers, in mutual understanding, so our partners and their customers can get ‘up close and personal’ to our XD ONE Portable Dust Monitor and can try it out for themselves in a real-life environment.

Our Belgium, Netherlands and Luxemburg (BeNeLux) distributor, BASystemen, ordered six XD ONE demo units to give to their customers to trial. They landed a few days ago, and their directors are already behind our campaign to get these monitors into the hands of every worker who needs one, and to start saving lives straight away.

Khoa Nguyen is a keen advocate of field trails, and comments ‘we love feedback!’ He intends to lend them out to his customers so they can ‘try out all functionalities’.

The dust monitors themselves have been met with great praise and Khoa says, ‘We truly believe that the XD ONE Portable Dust Monitor  is a nice solution to the market needs for a portable dust monitor, which is simple to use, reliable and cost effective’. He adds, “…size is great, weight is perfect and very easy to use.”

Khoa is happy with our partnership, and concludes by saying, “Response is quick and partner conditions are good so both parties benefit long term” and suggests that as a company, BASystemen can “definitely learn from this.”

If you’re a distributor and would like to request demo units of the XD ONE Portable Dust Monitor, please get in touch today.

CAN DUST MONITORING TECHNOLOGY KEEP UP WITH NEW LEGISLATION?

As improved legislation is rolled out, will the dust and particulate detection technology be good enough to meet it?

Congratulations to the New South Wales Government for the foresight and resolution in driving through new legislation to protect workers from the hazards of silica, coal dust, and diesel particulates.

Speaking to Australian Mining, the state’s Deputy Premier and Minister responsible for resources John Barilaro said, “The decision to fast-track these more stringent standards for coal dust exposure was an easy one and is a great example of mine workers, mine operators and government working together to ensure we have robust frameworks in place to address this insidious disease.”

The legislation, which took effect from July 1st 2021, is hugely ambitious too. The legal exposure limit to respirable coal dust was reduced from 2.5 to 1.5 mg/m³ and respirable crystalline silica from 0.1 to 0.05 mg/m³. A new diesel exposure standard of 0.1  mg/m³ commenced 1 February 2021.

NSW leading the way

Compare the New South Wales Government’s to recent legislation in other parts of the world, and you can see how progressive the New South Wales Government has been. For example, in the United States where OSHA reduced the respirable crystalline silica permissible exposure limit (PEL) affecting the construction, manufacturing, and fracking industries from an allowable average of 250 micrograms per cubic meter of air over an eight-hour shift to 50 micrograms per cubic meter.

In the UK, respirable crystalline silica (RCS) control measures need only be effective in keeping exposure below the Workplace Exposure Limit (WEL) at the old NSW level of 0.1 mg/m³ respirable dust, averaged over eight hours.

With efforts underway to determine whether these levels might be made even more stringent, the good work is clearly an ongoing priority.

As The New South Wales Resources Regulator says in its compliance priority January-June 2021 report. ‘With the implementation of the revised exposure standards for silica and respirable dust, and a new exposure standard for diesel exhaust emissions, airborne contaminants was a priority project between July and December in 2020 and will continue to be a focus area.’

Legislation needs to be adhered to

But it’s one thing to bring new, more stringent particulate exposure regulations onto the statute book. It’s another matter altogether making sure they are adhered to.

For a start, guidance needs to be shared with business owners and operators to help them properly implement effective health control plans in the context of the new regulations.

And what about the technical implications? With legal limits (quite rightly) ever shrinking, how can businesses be absolutely confident that the technology they use onsite to measure exposure to harmful dust and particulates is accurate, realistically deployable and affordable?

With much of the legacy technology on the market anything but accurate, realistically deployable and affordable, clearly the challenge for technology companies is to step up and find new ways for industry to meet these new standards.

At Trolex we’ve been working tirelessly on meeting these challenges for years.

And now we have.

It’s called the Trolex real-time dust monitoring range of fixed and wearable dust monitors.

You might also call it an overnight 40-year success story, as we’ve turned our vast experience in environmental monitoring in mining and tunnelling, to designing, manufacturing and distributing world leading dust and particulate monitoring technology.

The Trolex real-time dust monitors

The Trolex AIR XD Dust Monitor and XD ONE Portable Dust Monitor are both designed to detect even the finest of particulates.

Fixed and wearable, real-time analysis of your working environment from the Trolex dust monitoring range giving you a crystal clear understanding of the real particulate threat you face.

Simple to deploy, easy to maintain and super accurate they deliver a practical and affordable way of protecting your workers AND remaining within the law.

Now, whatever the new legislation and however strictly it’s applied, you can be absolutely sure that you have the technology in place to meet all legal and regulatory responsibilities as well as lead a healthy, happy, motivated workforce.

Don’t take chances. Contact us now to find out more about how our AIR XD and XD ONE real-time dust monitoring products – accurate, simple to use, easy to maintain, real-time particulate detection technology can protect your workers in your hazardous environments.

How does XD ONE compare to competitors on the market?

It’ll come as no great surprise: the more hassle something is, the less people want to do it. A simple fact, from technology, to sport, to entertainment, to business, the ‘more trouble than it’s worth’ factor relates to every aspect of life. There’s even a model that represents it. Fred Davis’ 1986 Technology Acceptance Model (TAM) designed to measure the adoption of new technology based on customer attitudes.

The time, the trouble and the expense of ‘high maintenance’ dust monitoring equipment goes a long way to explaining why it has never really been adopted to the scale that workers truly deserve.

Traditional dust monitoring equipment:

– Takes too much time to deploy
– Needs continual fiddly maintenance
– Costs too much money
– Is often too big, too heavy and too fragile
– Is too much hassle

Which is why we’ve worked so hard to develop, manufacture and distribute the Trolex XD ONE Portable Dust Monitor.

The new, easy-to-use, low maintenance, reliable and accurate personal dust monitor; more like a PPE product than a traditional high-maintenance dust detector or analyser.

The dust monitoring comparison

Let’s take a look at the Trolex XD ONE Portable Dust Monitor, in particular its ease of use, deployment and maintenance, against the leading products already on the market.

Let’s see how they compare – or more realistically – how they don’t. Because, as you’ll see for yourself, the advantages of the XD ONE are so many and so significant that any genuine comparisons are few and far between.

Dust monitoring equipment: Ease of use and deployment

How easy is the unit to wear, use, and get working?

Trolex XD ONE Portable Dust Monitor: Pick it up. Switch it on. Off you go…and go…and go.

Compared to:

TSI SidePak AM520/520i: Larger and 30% heavier than the XD ONE. Requires different impactors for different particulate sizes that need to be recalibrated as they’re swapped out. Fiddly tube clipping required.

SKC HAZ-DUST IV: Three-times heavier than the XD ONE at 1.4 kg and much larger. Base unit + tube + sampling head clipped near breathing zone with separate filter unit.

CASELLA APEX 2: Requires a clean environment and tweezers to handle the filter. Flow meter and calibration adapter kit not included and needs to be purchased separately.

Nanozen DustCount 9000:  Base pump unit with impactors, tube to head unit with filter in cassette and sensor. The usual set-up with the usual problems. Don’t forget to remove the red cap before switching on or you’ll damage the unit!

TM DATA II: Much bigger and 20% heavier.

Maintenance

What kind of burden does the typical maintenance cycle put on the user?

Trolex XD ONE Portable Dust Monitor:

– Five seconds for automatic or on-demand self-testing

– 60 seconds of compliance every six months

– No return-to-base, complex set-up or calibration

– That really is it. PPE for the real world

Compared to:

TSI SidePak AM520/520i:

– Recommended annual return-to-base

– Impactor maintenance – eight-step process

– “Impactor should be cleaned prior to each use.” – TSI website

– Cyclone maintenance – complete disassembly and reassembly

– Separate filter unit required to perform daily calibration check

– Multiple monitors required to bump test in the field. It is very difficult to generate a known aerosol concentration for a ‘bump test’ in the field without very sophisticated equipment. With use of multiple SidePak Monitors running them side by side…if all instruments are within 20% of each other, they are all functioning properly’ TSI website

SKC HAZ-DUST IV:

– 81-page manual

– “Sensor optics to be checked every 48 hours when used in a 2-3 mg/m³ TWA environment and on a weekly or monthly basis in less contaminated environments” – eight-step cleaning process using a bespoke kit

– Flow rate must be checked every time a new gravimetric filter Is used – six-to-eight-step procedure

– Calibration every month as a minimum/when dropped – minimum 11-step procedure

– Annual third-party calibration required

– 19 accessories

 

CASELLA APEX 2:

– Annual return to base/or after 2,500 hours, whichever is sooner

– Loaded filter or battery voltage reductions affect air flow speed requiring variable flow to be monitored at all times. In-built pressure and temperature compensation, pulsation control, high back pressure and long battery life presented as great ‘features’ of their product when in fact they’re all only necessary because of the antiquated filter-based methodology used

– Inlet filter to be replaced every three months (more often in challenging environments) four-stage process

– Different filters are required for different applications and this needs to be worked out

Nanozen DustCount 9000:

– Recommended annual return to base

– Impactor has to be oiled and cleaned – fiddly with small pipettes of special oil and a three-minute wait before re-assembling and cleaning with a special alcohol substance

– New filters need to be inserted into the filter cartridge. A screwdriver, clean area and tweezers required

– Pump needs to be calibrated. Separate filter unit required to do this

TM DATA II:

– Special calibration kit required

 – Measuring chamber cleaned with oil-free pressurised air or with soft dry brush

– Light trap covers can be screwed out so that dust particles can be blown out of the light trap

– Lenses in front of the diodes can be cleaned with Q-tip wetted in alcohol

– Internal calibration and zero-point adjustments should be carried out on regular intervals

– Maintenance and repair only by qualified personnel

The evidence is overwhelming – as are the practical advantages.

The Trolex XD ONE Portable Dust Monitor – a device that’s so easy to use and maintain, so useful, that it’s more hassle to NOT use it.

And when you start to tot up the cost benefits of the XD ONE over its competition, it’s hard to know where to start.

– The time saved in setup
– The hours of maintenance saved
– The savings in extra disposable kit
– Improved site performance
– Lower worker absenteeism
– Recruitment cost savings
– Reduced legal and litigation costs

Perhaps the greatest benefit though is one that can’t be measured in monetary terms – the opportunity to prevent your workers from suffering avoidable, life changing disease, and premature death. Priceless.

People don’t buy the best – they buy the products they can understand the fastest

There’s a well known sales mantra that goes: “People don’t buy the best – they buy products they can understand the fastest.”

The same principle applies to technology adoption.

People don’t buy the best – they buy products that are easiest to adopt.

The great thing here is that not only are Trolex products the easiest to adopt, they’re more accurate, far simpler to maintain and significantly cheaper to use than anything else in the market. The best.

So, when the question is:

‘How do we best encourage people to use dust monitoring equipment and to keep using it because it’s easy to deploy and easy to maintain?

The answer is as simple as it’s effective.

The Trolex XD ONE Portable Dust Monitor.

If you’d like to find out how real-time dust monitoring can help improve your safety processes, get in touch today.