AIR XS INDEPENDENT LAB TESTING

performance test

Test name

PT-01-26

Test date

2026

Product(s) tested

TX8100 AIR XS

Test overview

The purpose of this testing is to establish the following understandings:

A. The testing protocol meets an accepted repeatability vs known methodology (Gravimetric/XRD analysis) over numerous tests.

B. The AIR XS monitor demonstrates acceptably consistent results under the same conditions.

C. Despite known variability in all dust sampling, under fixed conditions AIR XS meets the standards set out in the manufacturers’ information.

D. Confidence in the average measurement despite inherent variability in the characteristics of particulate including but not limited to size distribution and RCS concentration.

E. To provide information relevant to use applications to allow users to make considered decisions based on a local environment.

AIR X TESTING

AIR XS PARTICULATE MONITORING

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TX8100 AIR XS Silica Monitor

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AIR X Software

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TX8005 AIR XD Dust Monitor

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TX8061 XD1+ Personal Dust Monitor

TROLEX SAFETY TECHNOLOGY

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Gas Detection

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Other Products

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    AIR XS INDEPENDENT LAB TESTING

    performance test

    Test name

    PT-01-22

    Test date

    2022

    Product(s) tested

    TX8100 AIR XS

    Test overview

    We conducted our first fully independent testing of the AIR XS Silica Monitor to demonstrate that it can accurately detect the quantity of respirable crystalline silica (RCS) in a given sample. The tests were carried out by a senior independent scientist and project manager, with over 20 years’ worth of experience in polymer chemistry and sensor technologies who has worked for over 10 years at one of the world’s leading particulate sensor development companies.

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    AIR XS PARTICULATE MONITORING

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    TX8100 AIR XS Silica Monitor

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    AIR X Software

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    TX8005 AIR XD Dust Monitor

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    TX8061 XD1+ Personal Dust Monitor

    TROLEX SAFETY TECHNOLOGY

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    Gas Detection

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    Other Products

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      AIR XS INDEPENDENT LAB TESTING

      performance test

      Test name

      PT-01-24

      Test date

      2024

      Product(s) tested

      TX8100 AIR XS

      Test overview

      Testing was carried out in accordance with the methodology described in the HSE-approved document Methods for the Determination of Hazardous Substances (MDHS) 101 (2015), crystalline silica in respirable airborne dust and BS ISO 24095:2021 Workplace air. Guidance for the measurement of respirable crystalline silica (RCS).

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      AIR X PRODUCT TESTING

      AIR XS PARTICULATE MONITORING

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      TX8100 AIR XS Silica Monitor

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      AIR X Software

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      TX8005 AIR XD Dust Monitor

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      TX8061 XD1+ Personal Dust Monitor

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        PARTICULATE MONITORING

        1-in-10 tunnelling
        workers exposed
        to silica dust in their lifetime

        Just how dangerous is silica exposure in tunnelling?

        Silica dust in tunnelling is a real, measurable risk. Research looking at tunnel projects in Queensland suggests around 1 in 10 underground tunnel workers could develop silicosis in their lifetime as a result of day-to-day exposure during drilling, excavation, poor dust control and limited ventilation.

        We break down what that study found, why it matters beyond Queensland (and even beyond Australia) and why real progress depends on better visibility of the risk — so you can see when exposure rises, act fast and keep control measures on track.

        That’s where real-time silica monitoring changes the game. When you can see live exposure levels across a shift, you don’t have to rely on assumptions. You can pinpoint the tasks, locations and specific moments that result in high exposure and implement the necessary control measures to mitigate the risks.

        If you’re responsible for worker health then this is a practical read for you. It’s about moving from “1 in 10 at risk” to “0 in 10”, by using better visibility, better decisions and better overall worker protection.

        PARTICULATE MONITORING

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        TX8100 AIR XS Silica Monitor

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        TX8005 AIR XD Dust Monitor

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        TX8061 XD1+ Personal Dust Monitor

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        AIR X Software

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          On-Site AIR XS Validation
          at Refractory Site Visit

          As part of our ongoing testing programme in real-world scenarios, we recently visited a local company manufacturing specialist refractory materials. During the visit, our in-house Occupational Hygienist conducted personal exposure monitoring using traditional techniques as stipulated in MDHS 101/2 – Crystalline silica in respirable airborne particulates, alongside our AIR X Particulate Monitors.

          “We were approached by the workshop health + safety manager so they could seek a deeper understanding of our real-time particulate monitoring technology. We offered an on-site trial, pairing our AIR X products with traditional exposure monitoring. The results were highly encouraging, and the collaboration marked the beginning of a strong working relationship.”

          Joe Marais, Trolex Product Development Manager

           

          Personal sampling was conducted on one of the Mill Operators as they filled bags with materials containing crystalline silica. 2 AIR XS units were positioned either side of the Operator’s work area, and the resultant respirable crystalline silica (RCS) levels were recorded in real time.

          In line with standard Occupational Hygiene practice, the personal samplers were retrieved from the Operative, processed, and submitted to an external accredited laboratory for analysis of both respirable dust and RCS exposure concentrations.

          The analytical results indicated that the Operative was exposed to 0.101 mg/m³ of RCS during bagging activities. At the same time, the AIR XS units returned average RCS results of 0.118 mg/m³ and 0.079 mg/m³ respectively. The data provided valuable insights into the operative’s behaviours based on exposure profiles during the assessment period.

          On the results, the client commented:

          “We were exploring ways to improve our understanding of airborne exposure in real time, and the AIR X trial offered exactly that. Compared to traditional monitoring, which gave us just a single data point, the real-time exposure profile illuminated work patterns and pinpointed specific sources of particulates throughout the shift. It provided a level of insight we hadn’t seen before and opened the door to more informed decision-making.”

           

          This comparative result not only demonstrates how AIR XS performs in line with traditional monitoring techniques, but also highlights its importance in interpreting operative behaviours, the impact of resting periods, and the design of control measures.

          PARTICULATE MONITORING

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          TX8100 AIR XS Silica Monitor

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          TX8061 XD1+ Personal Dust Monitor

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          TX8005 AIR XD Dust Monitor

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          TX8060 XD ONE Portable Dust Monitor

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            INDUSTRY RISKS
            · UNDERGROUND MINING

            More than 250 deaths per year in underground mining are attributed to silicosis, claims Mine Safety and Health Administration (MSHA). Exposure to Respirable Crystalline Silica (RCS), as well as other dusts, is generated through different processes and conditions specific to underground occupational environments.

            What are the risks?

            • Construction dust
            • Respirable dust
            • Respirable Crystalline Silica (RCS)
            • Nitrogen Dioxide
            • Hydrogen Sulphide
            • Sulphur Dioxide
            • Flammable gases
            • Oxygen
            • Methane
            • Ammonia

            Why may these risks occur?

            • Drilling into rock + existing structures
            • Excavation of rocks
            • Lack of effective ventilation
            • Loading + unloading of materials
            • Transportation + use of machinery
            • Transportation of raw materials
            • Blasting into natural structures
            • Drilling natural structures
            • Excavation of rock
            • Natural deposits in rocks
            • Use of vehicle + machine engines
            • Lack of ventilation
            • Rock bursts

            PRODUCT SOLUTIONS

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            Particulate Monitoring

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            Gas Detection

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                  INDUSTRY RISKS
                  Open Pit + Overground Mining

                  The International Council of Mining and Metals (ICMM) report occupational diseases contribute to nearly 2.5 million annual deaths in mining + metallurgy industries. Exposure to hazardous particulates + gases play a major role in this.

                  What are the risks?

                  • Asbestos particulates
                  • Copper powder
                  • Diesel Engine Exhaust Emissions (DEEE)
                  • Respirable Crystalline Silica (RCS)
                  • Gold + other mataliferous dusts
                  • Other airborne dusts + mists
                  • Carbon Dioxide
                  • Hydrogen Sulphide
                  • Sulphur Dioxide
                  • Mercury vapour
                  • Methane

                  Why may these risks occur?

                  • Blasting rock + other raw materials
                  • Crushing rock + other raw materials
                  • Demolition of rock structures
                  • Use of certain machinery
                  • Blasting rock + other raw materials
                  • Decay of organic matter
                  • Processing rocks + raw materials
                  • Use of certain machinery
                  • Use of diesel vehicles

                  PRODUCT SOLUTIONS

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                  Particulate Monitoring

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                  Gas Detection

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                  Other Products

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