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What does XD ONE internal memory electronics failure mean?
This fault means XD ONE has detected an electronic failure of the internal memory.
The device alerts the user and enters an error state. Contact Trolex or an approved distributor.
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What does XD ONE particulate sensor electronic failure mean?
This fault means XD ONE has detected an electronic hardware failure of the particulate sensor.
The device alerts the user and enters an error state. Contact Trolex or an approved distributor.
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What does XD ONE device settings corrupt mean?
This fault means corruption was detected in the XD ONE settings.
The device automatically reverts to factory defaults and continues operation, so check and reapply required configuration in BreatheLITE.
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What does XD ONE particulate sensor data error mean?
A particulate sensor data error means corrupt data was received from the particulate sensor. XD ONE ignores the reading, logs the event, and continues operation.
If this occurs more than four times, the device alerts the user and enters an error state. Contact Trolex or an approved distributor.
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What should I do if XD ONE internal memory is full?
If XD ONE internal memory is full, download and clear XD ONE data, event logs, and alarm logs.
Confirm important data has been downloaded before clearing stored records.
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What does XD ONE internal memory corruption mean?
Internal memory corruption means corruption has been detected and data loss has occurred or readings cannot be recovered.
The device automatically formats its memory and continues operation.
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What should I do if XD ONE reports a non-recoverable fatal error?
For a non-recoverable fatal error, XD ONE stops normal operation and alerts the user with flashing red LEDs and an audible sequence.
The manual recommends contacting the Trolex service team for support.
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What should I do if XD ONE reports a recoverable error?
In a recoverable operating error, XD ONE logs the event and automatically takes appropriate action to resolve it.
After recovery, check previous data capture and device settings before continued operation. User configuration may need to be redefined in BreatheLITE.
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How do I download XD ONE data?
Connect XD ONE to the BreatheLITE application. Captured particulate data can be downloaded, reviewed, and analysed through the BreatheLITE data analysis tool set.
The manual also notes that Live readout mode streams live particulate data while data is logged to internal memory.
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How do I configure XD ONE in BreatheLITE?
Connect XD ONE to BreatheLITE. Users can configure device name, COM port, operating mode, alarm PM size, TWA period and threshold, STEL period and threshold, log rate, and particle density.
Use the BreatheLITE in-application help for detailed setup guidance.
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How do I acknowledge an XD ONE alarm?
Press, hold, and release the power button after two seconds. The device confirms acknowledgement with an LED sequence.
Acknowledgement silences the audio alarm while the LED remains solid if the alarm condition is still present. The alarm resets only when levels fall below 95% of the alarm setpoint.
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How do XD ONE STEL and TWA alarms behave?
XD ONE uses two LED icons and audio sequences. The STEL alarm flashes the amber icon with two beeps per second, while the TWA alarm flashes the red icon with three beeps per second.
If both alarms are triggered at the same time, the TWA alarm takes priority.
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What is XD ONE Data-log mode used for?
Data-log mode captures readings like Normal mode, but does not check them against alarm thresholds and does not trigger on-device warnings.
It is intended for passive monitoring where data is downloaded later and analysed in BreatheLITE.
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What is XD ONE In-cab mode used for?
In-cab mode allows the particulate sensor and device warnings to remain active while XD ONE is connected or powered via USB, supporting continuous vehicle use.
The device turns itself off five minutes after USB power is removed to save power.
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What operating modes does XD ONE provide?
XD ONE provides Normal, In-cab, Data-log, and Live readout modes.
Normal mode records data and checks alarm thresholds; In-cab keeps sensing active while powered via USB; Data-log records without triggering warnings; Live readout streams live particulate data to BreatheLITE while also logging data.
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What happens if XD ONE battery reaches 0%?
XD ONE initiates automatic low-power shutdown and runs the power-off sequence. If the device is powered on without sufficient charge, it immediately runs the shutdown sequence again.
Charge the device before attempting to restart monitoring.
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How should XD ONE be charged?
XD ONE charges through the on-device USB port and supplied cable. The manual recommends using the supplied wall adapter where possible so the maximum power is delivered in the shortest timeframe.
Charging from a PC USB port is possible but takes significantly longer due to standard PC USB power delivery limitations.
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What are the XD ONE battery indications?
A green flashing battery icon indicates 100% to 70% charge, amber indicates 69% to 40%, and red indicates 39% or lower.
When battery charge falls below 10%, the red warning flashes every second. At 0%, automatic low-power shutdown starts.
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What happens if XD ONE self-test fails?
If XD ONE returns a fail result, it checks whether the fault is recoverable and repeats the self-test up to four times.
If a fatal error indication remains, the manual recommends contacting the Trolex service team.
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How do I run a manual XD ONE self-test?
During normal operation, press and hold the power button until all three function icons are blue, then release the button.
The device initiates the self-test sequence and displays a pass or fail result through the audible and visual alarm sequence.
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What does the XD ONE self-test check?
XD ONE self-test checks OPC sensor communications, internal electronic hardware, battery pack function and calibration, data logging communications, and EEPROM memory.
Green flashing icons indicate a pass result, while red flashing icons indicate a failure or identified error.
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How do I power down XD ONE?
Press and hold the front function button to start the power-off sequence, then release it when all icons illuminate white.
The icons illuminate incrementally before XD ONE powers down.
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When does XD ONE begin sampling?
XD ONE begins particulate sampling automatically once the power-on and startup routine is complete.
STEL and TWA calculations, alarm warnings, and data recording are active alongside particulate sampling after startup.
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How do I power on XD ONE?
Fully charge XD ONE before first power on. Press and hold the front function button, then release it when all icons illuminate white.
The device starts up, performs self-test, displays a pass or fail result, and then automatically begins sampling particulate concentrations.
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How can XD ONE be mounted?
XD ONE is supplied with an alligator mounting clip as standard. A Klick Fast stud is available for wearable, wall, and pole fixing kits.
The device also includes four M3 threaded mounting holes for custom mounting, and the manual describes a stability bracket, strap, pole mount, wall, body, and in-cab mounting options.
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What are the XD ONE default settings?
XD ONE defaults include operating mode Normal, alarm PM size PM4.25, TWA period 8 hours, TWA threshold 1000 µg/m3, STEL period 15 minutes, STEL threshold 1000 µg/m3, log rate 10 seconds, and particle density 1.65 g/ml.
Default settings can be manually changed with Trolex BreatheLITE.
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What is the XD ONE intended use?
XD ONE is a portable monitor for a range of applications and environments. It alerts users to changes in particulate levels relative to predefined thresholds and limits.
The manual states it is suitable for indoor or outdoor ambient air conditions and can cope with both high and low particulate concentration levels.
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What particle sizes does XD ONE monitor?
XD ONE can be configured to measure and warn users based on PM1.0, PM2.5, PM4.25, and PM10, and it can report Total Suspended Particulates.
The manual describes recording particulates between 0.35 µm and 40 µm.
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What does the XD ONE Portable Dust Monitor do?
XD ONE is a portable dust monitor designed to provide data on airborne particulates so users can take action in relation to particulate-related health hazards.
It can monitor selected PM sizes and TSP, display STEL and TWA audio-visual alarm warnings, log data on device, and connect to BreatheLITE for live readings and analysis.
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What maintenance interval is suggested for low or medium dust loading?
For AIR XD, XD1+, and XD ONE, low dust loading up to 5 mg/m3 is associated with a 6 to 12 month maintenance schedule. Medium dust loading up to 10 mg/m3 is associated with a 3 to 6 month schedule.
These intervals are guidance and should be reviewed against actual site conditions.
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What maintenance interval is suggested for high dust loading?
For AIR XD, XD1+, and XD ONE, high dust loading is described as 10 mg/m3 or above, with an expected maintenance schedule of 1 to 3 months.
The manuals state that particulate type and operating environment vary, so this should be used as a guide rather than a fixed rule for every site.
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Why is maintenance frequency based on dust loading?
The manuals note that particulate types and operating environments vary. AIR XD, XD1+, and XD ONE provide maintenance guidance based on average dust loading: low loading up to 5 mg/m3, medium loading up to 10 mg/m3, and high loading at 10 mg/m3 or above.
The schedules are guidance only; the site environment should be assessed periodically to set the appropriate routine.
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What should I check if readings seem unexpectedly low?
Confirm the inlet or top cap is open where applicable, check that entry and exit apertures are not blocked, verify the selected operating mode, check the configured PM channel or RCS averaging period, and confirm that the device has completed its startup or self-test routine.
For fixed instruments, also check power and communications. For portable devices, check battery level and whether the sensor is active in the selected mode.
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What should I check if readings seem unexpectedly high?
Check for local dust events, atomised spray or mist, the device position relative to the source, blocked or contaminated flow paths, recent maintenance status, particle type, airflow patterns, and whether the configured PM size, density, averaging period, or alarm channel matches the intended application.
If the reading is accompanied by a fault, follow the fault-code guidance for the product.
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Can real-time particulate monitors be used as the only compliance method?
The AIR XS manual is explicit that real-time monitoring is indicative and is not currently suitable for compliance monitoring or regulatory compliance for RCS. Other particulate manuals frame the devices as warning, monitoring, logging, and analysis tools that must be used within their stated limits.
Always align alarm thresholds, interpretation, and reporting with local legislation, site rules, and the applicable manual.
-
What environmental limits should be considered before using a Trolex particulate monitor?
Each monitor must be operated within the temperature, humidity, ingress protection, and use limits in its technical section. The manuals warn that operating outside those limits may damage equipment or prevent the product achieving its performance specification.
Operation at temperature extremes for extended periods can reduce product operating lifetime.
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Why should particulate inlets and outlets stay clear?
The monitors rely on an unobstructed particle flow path. If the inlet, top cap, outlet, grille, or exit aperture is blocked, particulate sensing airflow can be reduced or prevented.
Blocked airflow can lead to unexpected readings, fault conditions, failed checks, or loss of monitoring function depending on product and severity.
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What does a fail result mean after a compliance check?
A fail result means the device did not meet the response threshold used by the compliance check. The manuals instruct users to clean the sensor or dust path, repeat the check, and note the result.
If the device repeatedly fails, contact Trolex or an approved service route for support.
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What does a pass result mean after a compliance check?
A pass result means the particulate sensor is functioning as expected against the compliance check routine and normal monitoring operation can resume.
The result should still be considered part of the product maintenance record rather than a replacement for any required site procedure.
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How should the dust path be cleaned?
For AIR XD, XD1+, XD ONE, and AIR XS, the manuals describe wiping inlet surfaces with a damp cloth and using canned compressed clean air for 10 to 15 seconds to clear the dust path.
Follow the exact product procedure and only carry out maintenance within the limits allowed for the device.
-
How should particulate monitor labels and displays be cleaned?
The manuals recommend periodic cleaning with a damp cloth so that displays, keypads, membranes, rating labels, and product labels remain clean and legible.
Do not use this as a substitute for the product-specific sensor or dust-path cleaning procedure where one is required.
-
What routine visual checks apply to particulate monitors?
Routine visual checks should look for external damage, cracked or broken plastic parts, damage to wiring or USB cables where applicable, damaged membranes or buttons, blocked particulate entry or exit apertures, damaged mounting hardware, and missing, peeling, or discoloured labels.
The exact checklist varies by product, but the maintenance sections consistently link these checks to IP rating, airflow, legibility, and safe operation.
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How often should portable XD devices have a compliance check?
The XD1+ and XD ONE manuals describe 3-monthly compliance checks using the Trolex Compliance Pack+ and BreatheLITE automated test routine.
The check uses reference material dosed into the particulate dispersion hood while the device is positioned in the compliance base.
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What should I do if a compliance audit check fails?
Run the sensor cleaning procedure described for the product, then repeat the compliance audit check and record the result. If the repeated test passes, normal monitoring can resume.
If the device returns a repeated fail result, the manuals instruct users to contact Trolex or an approved support/service route to discuss servicing options.
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What is a compliance audit check?
A compliance audit check is an instrument function used to check device response against reference particulate material. The manuals describe use of a particulate dispersion hood or compliance base, reference particle sizes, and a dosing bottle.
A pass result indicates that the particulate sensor is functioning as expected. A fail result should be followed by the cleaning and repeat-test steps in the relevant manual.
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Why is particle density configurable?
Particle density is used when the instrument converts measured particulate information into a mass concentration value. AIR XD, XD1+, and XD ONE include a default particle density of 1.65 g/ml and allow the value to be configured for known particulates in the installation or operating environment.
Use the product configuration method described in the relevant manual when a site-specific density value is required.
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Can atomised dust suppression or mist affect readings?
Yes. The AIR XD, XD1+, and XD ONE manuals state that readings will include atomised or misted sizes that pass through the sensor within the particle detection range.
When locating or operating a monitor near atomising dust suppression systems or moist spray, consider that the instrument may count those particles as part of the measured particulate environment.
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How does airflow affect particulate measurements?
Particulate readings depend on particles passing through the sensing flow path. The manuals warn that blocked inlets, blocked exits, clogged grilles, or obstructed apertures can obscure the sensing airflow and affect device function.
Install, wear, or mount the product so that the entry and exit apertures remain clear, and include aperture checks in routine maintenance.
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Why are real-time mass concentration readings treated as indicative?
Real-time optical particulate instruments infer mass concentration from particle measurements and assumptions about the sampled material. The AIR XS manual states that mass concentration data from optical sensors should be treated as an indicator and may vary with particle type, test condition, and local environment.
The value is useful for showing changes in airborne particulate levels over time, but it should not be treated as a direct substitute for every regulatory or laboratory method unless the relevant manual and local compliance process allow it.
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Why can two particulate monitors near each other show different readings?
The manuals note that the position of a device relative to the target sample can affect the observed measurement. Particle saturation, local airflow, dust type, device configuration, drift over time, maintenance condition, and heavy dust exposure can all contribute to differences between nearby devices.
For this reason, readings should be interpreted with awareness of the local environment and the way the instrument is installed or worn.
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What does TSP mean?
TSP means Total Suspended Particulates. Where supported, the instrument can report a wider suspended particulate reading in addition to selected PM size channels.
AIR XD and XD ONE explicitly include TSP reporting. XD1+ logs PM1.0, PM2.5, PM4.25 and PM10.0 for review, while AIR XS is focused on respirable crystalline silica rather than TSP.
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What does particulate matter (PM) mean in Trolex particulate monitors?
Particulate matter, or PM, is the general term used for solids and liquid droplets suspended in air. The manuals describe PM as material that may come from combustion, industrial activity, natural sources, or working processes.
Trolex particulate monitors report selected PM size fractions so changes in airborne particulate levels can be viewed, logged, alarmed, or analysed depending on the product.
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What does XD1+ internal memory electronics failure mean?
This fault means XD1+ has detected an electronic failure of the internal memory.
The device alerts the user and enters an error state. Contact Trolex or an approved distributor.
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What does XD1+ particulate sensor electronic failure mean?
This fault means XD1+ has detected an electronic hardware failure of the particulate sensor.
The device alerts the user and enters an error state. Contact Trolex or an approved distributor.
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What does XD1+ device settings corrupt mean?
This fault means corruption was detected in the XD1+ settings.
The device automatically reverts to factory defaults and continues operation, so custom configuration should be checked and reapplied in BreatheLITE as needed.
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What does XD1+ particulate sensor data error mean?
A particulate sensor data error means data received from the particulate sensor was corrupt. XD1+ ignores the reading, logs the event, and continues operation.
If this occurs more than four times, XD1+ alerts the user and enters an error state. Contact Trolex or an approved distributor.
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What should I do if XD1+ internal memory is full?
If XD1+ internal memory is full, download and clear XD1+ data, event logs, and alarm logs.
Confirm that required records have been downloaded before clearing stored data.
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What does XD1+ internal memory corruption mean?
Internal memory corruption means data loss has occurred or readings cannot be recovered.
The manual states that XD1+ will automatically format its memory and continue operation.
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What should I do if XD1+ reports a non-recoverable fatal error?
For a non-recoverable fatal error, XD1+ stops normal operation and alerts the user with flashing red LEDs and an audible sequence.
The manual recommends contacting the Trolex service team for support.
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What should I do if XD1+ reports a recoverable error?
In a recoverable operating error, XD1+ logs the event and automatically takes action to resolve it.
After notification of recovery, check previous data capture and device settings before continuing. User settings may need to be redefined in BreatheLITE.
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How do I update XD1+ firmware?
When Trolex releases updated operating firmware and instructions, connect XD1+ to BreatheLITE to perform the local update.
Trolex provides notification, release notes, and update instructions for the latest firmware.
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How do I download XD1+ data?
Connect XD1+ to the BreatheLITE application. The device is designed to collect particulate data during operation for download, review, and analysis through the BreatheLITE data analysis tools.
The multiway data and charging dock can connect up to five XD1+ devices for charging and data collection.
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How do I configure XD1+ in BreatheLITE?
Connect XD1+ to BreatheLITE. The software allows configuration of device name, COM port, operating mode, alarm PM size, TWA period and threshold, STEL period and threshold, log rate, and particle density.
Use the BreatheLITE in-application help for detailed configuration steps.
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How do I acknowledge an XD1+ alarm?
Press, hold, and release the power button after two seconds. XD1+ confirms acknowledgement with an LED sequence.
Acknowledgement silences the audio alarm, but the LED remains solid while the alarm condition is still present. The alarm resets only when particulate levels fall below 95% of the alarm setpoint.
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How do XD1+ STEL and TWA alarms behave?
XD1+ uses two LED icons and audio sequences. The STEL alarm flashes the amber icon with two beeps per second. The TWA alarm flashes the red icon with three beeps per second.
If both alarms trigger at the same time, the TWA alarm takes priority.
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What is XD1+ In-cab mode used for?
In-cab mode keeps the particulate sensor and device warnings active while XD1+ is connected or powered via USB, allowing continuous use in a vehicle.
The device turns itself off five minutes after USB power is removed to save power.
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What is XD1+ Data-log mode used for?
Data-log mode follows Normal mode data capture behaviour, but readings are not checked against alarm thresholds and on-device warnings do not trigger.
It is intended for passive monitoring where data is downloaded and analysed later in BreatheLITE.
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What operating modes does XD1+ provide?
XD1+ has four selectable operating modes: Normal, In-cab, Data-log, and Live readout.
Normal mode captures data and checks alarms; In-cab keeps sensing and warnings active while powered via USB; Data-log records without warning alarms; Live readout streams live particulate data to BreatheLITE via USB.
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How is XD1+ battery calibration restored?
The battery health is continuously monitored during operation and is calibrated when the battery is fully charged.
If the battery is fully depleted, XD1+ loses the current stored battery calibration data. Fully charging the device recalibrates battery monitoring.
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What happens if XD1+ battery reaches 0%?
XD1+ initiates automatic low-power shutdown and runs the power-off sequence. If the user attempts to power the device on without enough charge, it immediately runs the shutdown sequence again.
Fully charge the device before restarting monitoring.
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What are the XD1+ battery indications?
A green flashing battery icon indicates 100% to 70% charge. Amber indicates 69% to 40%. Red indicates 39% to 10%.
Below 10%, the red warning flashes every second. At 0%, XD1+ initiates automatic low-power shutdown.
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What happens if XD1+ self-test fails?
If the self-test returns a fail result, XD1+ checks whether the fault is recoverable and repeats the self-test up to four times.
If the fault becomes a fatal error indication, the manual recommends contacting the Trolex service team.
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How do I run a manual XD1+ self-test?
During normal operation, press and hold the power/function button until all three function icons are blue, then release the button.
XD1+ runs the self-test sequence and displays the pass or fail result through the audible and visual indication sequence.
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What does the XD1+ self-test check?
The XD1+ startup self-test checks OPC sensor communications, internal electronic hardware, battery function and calibration, data logging communications, and EEPROM memory so custom user settings are not lost.
A pass is shown with green flashing icons. A fail is shown with red flashing icons.
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How do I power down XD1+?
Press and hold the function button to initiate the power-off sequence, then release the button when all icons illuminate white.
The icons illuminate incrementally before the device powers down.
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When does XD1+ begin sampling?
XD1+ begins particulate sampling as soon as the power-on and startup routine is complete.
STEL and TWA calculations, alarm warnings, and data recording become active alongside particulate sampling following the power-on sequence.
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How do I power on XD1+?
Before first power on, fully charge XD1+ using the supplied charger. Press and hold the function button, then release it when all icons illuminate white.
The device runs a startup routine, performs self-test, displays a pass or fail result, and then automatically begins particulate sampling.
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What are the XD1+ default settings?
XD1+ defaults include operating mode Normal, alarm PM size PM4.25, TWA period 8 hours, TWA threshold 1000 µg/m3, STEL period 15 minutes, STEL threshold 1000 µg/m3, log rate 10 seconds, and particle density 1.65 g/ml.
Default settings can be changed using Trolex BreatheLITE and BreatheMOBILE.
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What particle sizes does XD1+ monitor?
XD1+ supports PM1.0, PM2.5, PM4.25, and PM10 measurement ranges, with a particle sizing range of 0.1 µm to 10 µm.
The device alarms against a selected PM value but logs multiple PM sizes for offline review.
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What does the XD1+ Personal Dust Monitor do?
XD1+ is a personal wearable dust monitor designed to provide real-time data on airborne particulate levels and warn users about harmful personal exposure in working environments.
It displays measurement information through custom STEL and TWA audio-visual alarms and supports data analysis with BreatheLITE and BreatheMOBILE software.
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What maintenance interval is suggested for low or medium dust loading?
For AIR XD, XD1+, and XD ONE, low dust loading up to 5 mg/m3 is associated with a 6 to 12 month maintenance schedule. Medium dust loading up to 10 mg/m3 is associated with a 3 to 6 month schedule.
These intervals are guidance and should be reviewed against actual site conditions.
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What maintenance interval is suggested for high dust loading?
For AIR XD, XD1+, and XD ONE, high dust loading is described as 10 mg/m3 or above, with an expected maintenance schedule of 1 to 3 months.
The manuals state that particulate type and operating environment vary, so this should be used as a guide rather than a fixed rule for every site.
-
Why is maintenance frequency based on dust loading?
The manuals note that particulate types and operating environments vary. AIR XD, XD1+, and XD ONE provide maintenance guidance based on average dust loading: low loading up to 5 mg/m3, medium loading up to 10 mg/m3, and high loading at 10 mg/m3 or above.
The schedules are guidance only; the site environment should be assessed periodically to set the appropriate routine.
-
What should I check if readings seem unexpectedly low?
Confirm the inlet or top cap is open where applicable, check that entry and exit apertures are not blocked, verify the selected operating mode, check the configured PM channel or RCS averaging period, and confirm that the device has completed its startup or self-test routine.
For fixed instruments, also check power and communications. For portable devices, check battery level and whether the sensor is active in the selected mode.
-
What should I check if readings seem unexpectedly high?
Check for local dust events, atomised spray or mist, the device position relative to the source, blocked or contaminated flow paths, recent maintenance status, particle type, airflow patterns, and whether the configured PM size, density, averaging period, or alarm channel matches the intended application.
If the reading is accompanied by a fault, follow the fault-code guidance for the product.
-
Can real-time particulate monitors be used as the only compliance method?
The AIR XS manual is explicit that real-time monitoring is indicative and is not currently suitable for compliance monitoring or regulatory compliance for RCS. Other particulate manuals frame the devices as warning, monitoring, logging, and analysis tools that must be used within their stated limits.
Always align alarm thresholds, interpretation, and reporting with local legislation, site rules, and the applicable manual.
-
What environmental limits should be considered before using a Trolex particulate monitor?
Each monitor must be operated within the temperature, humidity, ingress protection, and use limits in its technical section. The manuals warn that operating outside those limits may damage equipment or prevent the product achieving its performance specification.
Operation at temperature extremes for extended periods can reduce product operating lifetime.
-
Why should particulate inlets and outlets stay clear?
The monitors rely on an unobstructed particle flow path. If the inlet, top cap, outlet, grille, or exit aperture is blocked, particulate sensing airflow can be reduced or prevented.
Blocked airflow can lead to unexpected readings, fault conditions, failed checks, or loss of monitoring function depending on product and severity.
-
What does a fail result mean after a compliance check?
A fail result means the device did not meet the response threshold used by the compliance check. The manuals instruct users to clean the sensor or dust path, repeat the check, and note the result.
If the device repeatedly fails, contact Trolex or an approved service route for support.
-
What does a pass result mean after a compliance check?
A pass result means the particulate sensor is functioning as expected against the compliance check routine and normal monitoring operation can resume.
The result should still be considered part of the product maintenance record rather than a replacement for any required site procedure.
-
How should the dust path be cleaned?
For AIR XD, XD1+, XD ONE, and AIR XS, the manuals describe wiping inlet surfaces with a damp cloth and using canned compressed clean air for 10 to 15 seconds to clear the dust path.
Follow the exact product procedure and only carry out maintenance within the limits allowed for the device.
-
How should particulate monitor labels and displays be cleaned?
The manuals recommend periodic cleaning with a damp cloth so that displays, keypads, membranes, rating labels, and product labels remain clean and legible.
Do not use this as a substitute for the product-specific sensor or dust-path cleaning procedure where one is required.
-
What routine visual checks apply to particulate monitors?
Routine visual checks should look for external damage, cracked or broken plastic parts, damage to wiring or USB cables where applicable, damaged membranes or buttons, blocked particulate entry or exit apertures, damaged mounting hardware, and missing, peeling, or discoloured labels.
The exact checklist varies by product, but the maintenance sections consistently link these checks to IP rating, airflow, legibility, and safe operation.
-
How often should portable XD devices have a compliance check?
The XD1+ and XD ONE manuals describe 3-monthly compliance checks using the Trolex Compliance Pack+ and BreatheLITE automated test routine.
The check uses reference material dosed into the particulate dispersion hood while the device is positioned in the compliance base.
-
What should I do if a compliance audit check fails?
Run the sensor cleaning procedure described for the product, then repeat the compliance audit check and record the result. If the repeated test passes, normal monitoring can resume.
If the device returns a repeated fail result, the manuals instruct users to contact Trolex or an approved support/service route to discuss servicing options.
-
What is a compliance audit check?
A compliance audit check is an instrument function used to check device response against reference particulate material. The manuals describe use of a particulate dispersion hood or compliance base, reference particle sizes, and a dosing bottle.
A pass result indicates that the particulate sensor is functioning as expected. A fail result should be followed by the cleaning and repeat-test steps in the relevant manual.
-
Why is particle density configurable?
Particle density is used when the instrument converts measured particulate information into a mass concentration value. AIR XD, XD1+, and XD ONE include a default particle density of 1.65 g/ml and allow the value to be configured for known particulates in the installation or operating environment.
Use the product configuration method described in the relevant manual when a site-specific density value is required.
-
Can atomised dust suppression or mist affect readings?
Yes. The AIR XD, XD1+, and XD ONE manuals state that readings will include atomised or misted sizes that pass through the sensor within the particle detection range.
When locating or operating a monitor near atomising dust suppression systems or moist spray, consider that the instrument may count those particles as part of the measured particulate environment.
-
How does airflow affect particulate measurements?
Particulate readings depend on particles passing through the sensing flow path. The manuals warn that blocked inlets, blocked exits, clogged grilles, or obstructed apertures can obscure the sensing airflow and affect device function.
Install, wear, or mount the product so that the entry and exit apertures remain clear, and include aperture checks in routine maintenance.
-
Why are real-time mass concentration readings treated as indicative?
Real-time optical particulate instruments infer mass concentration from particle measurements and assumptions about the sampled material. The AIR XS manual states that mass concentration data from optical sensors should be treated as an indicator and may vary with particle type, test condition, and local environment.
The value is useful for showing changes in airborne particulate levels over time, but it should not be treated as a direct substitute for every regulatory or laboratory method unless the relevant manual and local compliance process allow it.
-
Why can two particulate monitors near each other show different readings?
The manuals note that the position of a device relative to the target sample can affect the observed measurement. Particle saturation, local airflow, dust type, device configuration, drift over time, maintenance condition, and heavy dust exposure can all contribute to differences between nearby devices.
For this reason, readings should be interpreted with awareness of the local environment and the way the instrument is installed or worn.
-
What does TSP mean?
TSP means Total Suspended Particulates. Where supported, the instrument can report a wider suspended particulate reading in addition to selected PM size channels.
AIR XD and XD ONE explicitly include TSP reporting. XD1+ logs PM1.0, PM2.5, PM4.25 and PM10.0 for review, while AIR XS is focused on respirable crystalline silica rather than TSP.
-
What does particulate matter (PM) mean in Trolex particulate monitors?
Particulate matter, or PM, is the general term used for solids and liquid droplets suspended in air. The manuals describe PM as material that may come from combustion, industrial activity, natural sources, or working processes.
Trolex particulate monitors report selected PM size fractions so changes in airborne particulate levels can be viewed, logged, alarmed, or analysed depending on the product.
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What does AIR XS fault code 5 storage full mean?
Fault code 5 means AIR XS internal memory is at 100% capacity and requires erasing.
Erase the internal memory via the Data Download menus.
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What does AIR XS fault code 4 laser fault mean?
Fault code 4 means a laser anomaly has been detected.
The manual directs users to contact Trolex for advice.
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What does AIR XS fault code 3 blockage error mean?
Fault code 3 means AIR XS has detected that the silica filters are blocked.
The manual instructs users to replace the internal HEPA filters.
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What does AIR XS fault code 1 top cap closed mean?
Fault code 1 means the particle inlet top cap is closed and will not allow particles to flow into the device.
Check the top cap position and move it to open before continuing monitoring.
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What should I do if AIR XS is operating at high temperature?
AIR XS operates a protective thermal cut-out sequence when the internal temperature exceeds the maximum operating temperature specification.
This protects the optical sensor assembly in high ambient temperature environments. Review the installation environment and bring operation back within the stated technical limits.
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How do I replace AIR XS HEPA filters?
Pull up the filter cartridge to free it from the filter cover plate, remove the filter adapters from each side, replace the cartridge with the new part, and orient the filter flow direction correctly according to the AIR XS filter cover plate.
After replacement, complete the compliance audit check required by the manual.
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How often should AIR XS HEPA filters be replaced?
The AIR XS uses two HEPA inlet and outlet filters to provide clean sample airflow within the device. The manual states that these filters must be replaced every month to maintain device performance.
After filter replacement, complete compliance audit checks to ensure device functionality and maintain warranty.
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How do I update AIR XS firmware?
Insert an external USB device loaded with the latest firmware and wait for it to be recognised. Then navigate to Main Menu > System > Firmware Update and follow the on-screen instructions.
The unit updates and automatically restarts within a few seconds.
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What is the AIR XS external alarm output?
AIR XS includes a single programmable alarm output for powering an external audio-visual alarm or relay. It can be programmed with its own setpoint and configured for normally on or normally off operation.
The output can deliver 1 A and is internally protected by a resettable 2 A fuse.
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How are AIR XS alarms configured?
AIR XS has two user-configurable alarms for warning of a selected particulate threshold breach. From Main Menu, select Alarms, use Detail to view current alarms, and Configure to set channel, threshold value, latching or non-latching mode, and units.
To save changes, exit using the left arrow key and confirm the Settings saved dialogue.
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What data is available through AIR XS MODBUS input registers?
AIR XS input registers include product TX number, firmware version, serial number characters, live RCS, RCS averages for 15 minutes, 1 hour, 4 hours, 8 hours, a register that differs by firmware version for 12 hours or 1 minute, live flow rate, temperature, humidity, internal voltage, and alarm status.
Use the register table in the manual when integrating with SCADA or a MODBUS client.
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How do I configure AIR XS communications?
Open Main Menu > Communication. Use the RS485 or Ethernet submenu to view settings through Details or change them through Configure.
If floating point byte order is not compatible with the receiving system, change the byte ordering from Main Menu > Communication > RS485/MODBUS > Configure.
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What communications does AIR XS support?
AIR XS supports MODBUS/RTU via RS485 and MODBUS/TCP via Ethernet. The default MODBUS address is 1, default baud rate is 115200, parity is none, stop bits are 1, and Ethernet IP assignment is dynamic DHCP.
RS485 and Ethernet settings can be viewed or changed from Main Menu > Communication.
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What power options does AIR XS support?
The AIR XS technical specification lists nominal power supply options of 100 V AC to 240 V AC at 50/60 Hz, or 9 V DC to 18 V DC.
The product also provides two 15 V DC 1 A external power outputs for powering external devices.
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How should AIR XS be installed?
Mount AIR XS vertically on a suitable surface using the integrated mounting brackets. Isolate power before electrical connections, ensure the supply matches the rating plate, run cables through the bottom cable glands, wire to the relevant terminals, tighten glands to maintain the IP seal, and close and lock the door after use.
Ensure the particulate entry and exit ports are not restricted or covered.
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What assumptions affect AIR XS measurement performance?
The AIR XS manual notes that test and calibration assumptions include a controlled environment, consistent temperature and humidity, evenly distributed particles, laminar airflow through the sensor, particles moving at constant velocity, and the reference device being treated as the basis for comparison.
Real site conditions may differ from those assumptions, which can affect observed readings.
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Can AIR XS respond to non-RCS crystalline particles?
Yes. The manual states that AIR XS may show cross-responsivity from poly-crystalline particles in the local environment, with severity depending on particle density and crystalline properties.
Because of these possible interferences, the manual frames AIR XS as an indicative real-time monitoring device rather than a regulatory compliance method.
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What are the AIR XS limits of use?
AIR XS is designed for environments where hazardous RCS is present, but the manual states that RCS detection can be influenced by particle orientation, shape, size, and overall dust loading.
The device must be operated within its technical limits, and continuous operation at temperature extremes may reduce product life.
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What are the main AIR XS features?
The AIR XS manual lists real-time continuous measurement of atmospheric RCS concentration, high-reliability low-maintenance operation, on-device display readout, high-visibility alarm warning indicators, and plug-and-play installation.
It is designed around RCS monitoring rather than general multi-size dust profiling.
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What does the AIR XS Silica Monitor measure?
AIR XS is designed to provide real-time data on airborne respirable crystalline silica, or RCS. It uses Optical Refraction Technology with a consistent particle flow rate and an adaptive algorithm to calculate the average RCS level from the overall particle count.
Readings can be viewed on the instrument display or through Trolex BreatheXS software, including live viewing via RS485 or Ethernet.
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What should I check if readings seem unexpectedly low?
Confirm the inlet or top cap is open where applicable, check that entry and exit apertures are not blocked, verify the selected operating mode, check the configured PM channel or RCS averaging period, and confirm that the device has completed its startup or self-test routine.
For fixed instruments, also check power and communications. For portable devices, check battery level and whether the sensor is active in the selected mode.
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What should I check if readings seem unexpectedly high?
Check for local dust events, atomised spray or mist, the device position relative to the source, blocked or contaminated flow paths, recent maintenance status, particle type, airflow patterns, and whether the configured PM size, density, averaging period, or alarm channel matches the intended application.
If the reading is accompanied by a fault, follow the fault-code guidance for the product.
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Can real-time particulate monitors be used as the only compliance method?
The AIR XS manual is explicit that real-time monitoring is indicative and is not currently suitable for compliance monitoring or regulatory compliance for RCS. Other particulate manuals frame the devices as warning, monitoring, logging, and analysis tools that must be used within their stated limits.
Always align alarm thresholds, interpretation, and reporting with local legislation, site rules, and the applicable manual.
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What environmental limits should be considered before using a Trolex particulate monitor?
Each monitor must be operated within the temperature, humidity, ingress protection, and use limits in its technical section. The manuals warn that operating outside those limits may damage equipment or prevent the product achieving its performance specification.
Operation at temperature extremes for extended periods can reduce product operating lifetime.
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Why should particulate inlets and outlets stay clear?
The monitors rely on an unobstructed particle flow path. If the inlet, top cap, outlet, grille, or exit aperture is blocked, particulate sensing airflow can be reduced or prevented.
Blocked airflow can lead to unexpected readings, fault conditions, failed checks, or loss of monitoring function depending on product and severity.
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What does a fail result mean after a compliance check?
A fail result means the device did not meet the response threshold used by the compliance check. The manuals instruct users to clean the sensor or dust path, repeat the check, and note the result.
If the device repeatedly fails, contact Trolex or an approved service route for support.
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What does a pass result mean after a compliance check?
A pass result means the particulate sensor is functioning as expected against the compliance check routine and normal monitoring operation can resume.
The result should still be considered part of the product maintenance record rather than a replacement for any required site procedure.
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How should the dust path be cleaned?
For AIR XD, XD1+, XD ONE, and AIR XS, the manuals describe wiping inlet surfaces with a damp cloth and using canned compressed clean air for 10 to 15 seconds to clear the dust path.
Follow the exact product procedure and only carry out maintenance within the limits allowed for the device.
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How should particulate monitor labels and displays be cleaned?
The manuals recommend periodic cleaning with a damp cloth so that displays, keypads, membranes, rating labels, and product labels remain clean and legible.
Do not use this as a substitute for the product-specific sensor or dust-path cleaning procedure where one is required.
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What routine visual checks apply to particulate monitors?
Routine visual checks should look for external damage, cracked or broken plastic parts, damage to wiring or USB cables where applicable, damaged membranes or buttons, blocked particulate entry or exit apertures, damaged mounting hardware, and missing, peeling, or discoloured labels.
The exact checklist varies by product, but the maintenance sections consistently link these checks to IP rating, airflow, legibility, and safe operation.
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How often should AIR XS have a compliance check?
The AIR XS manual describes monthly compliance checks using the Trolex Compliance Audit Kit. The process is run from the on-device maintenance menu and returns a pass or fail result.
The manual also states that AIR XS products that do not undergo monthly compliance checks will not be covered by the 12-month warranty.
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What should I do if a compliance audit check fails?
Run the sensor cleaning procedure described for the product, then repeat the compliance audit check and record the result. If the repeated test passes, normal monitoring can resume.
If the device returns a repeated fail result, the manuals instruct users to contact Trolex or an approved support/service route to discuss servicing options.
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What is a compliance audit check?
A compliance audit check is an instrument function used to check device response against reference particulate material. The manuals describe use of a particulate dispersion hood or compliance base, reference particle sizes, and a dosing bottle.
A pass result indicates that the particulate sensor is functioning as expected. A fail result should be followed by the cleaning and repeat-test steps in the relevant manual.
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How does airflow affect particulate measurements?
Particulate readings depend on particles passing through the sensing flow path. The manuals warn that blocked inlets, blocked exits, clogged grilles, or obstructed apertures can obscure the sensing airflow and affect device function.
Install, wear, or mount the product so that the entry and exit apertures remain clear, and include aperture checks in routine maintenance.
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Why are real-time mass concentration readings treated as indicative?
Real-time optical particulate instruments infer mass concentration from particle measurements and assumptions about the sampled material. The AIR XS manual states that mass concentration data from optical sensors should be treated as an indicator and may vary with particle type, test condition, and local environment.
The value is useful for showing changes in airborne particulate levels over time, but it should not be treated as a direct substitute for every regulatory or laboratory method unless the relevant manual and local compliance process allow it.
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Why can two particulate monitors near each other show different readings?
The manuals note that the position of a device relative to the target sample can affect the observed measurement. Particle saturation, local airflow, dust type, device configuration, drift over time, maintenance condition, and heavy dust exposure can all contribute to differences between nearby devices.
For this reason, readings should be interpreted with awareness of the local environment and the way the instrument is installed or worn.
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What does TSP mean?
TSP means Total Suspended Particulates. Where supported, the instrument can report a wider suspended particulate reading in addition to selected PM size channels.
AIR XD and XD ONE explicitly include TSP reporting. XD1+ logs PM1.0, PM2.5, PM4.25 and PM10.0 for review, while AIR XS is focused on respirable crystalline silica rather than TSP.
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What does particulate matter (PM) mean in Trolex particulate monitors?
Particulate matter, or PM, is the general term used for solids and liquid droplets suspended in air. The manuals describe PM as material that may come from combustion, industrial activity, natural sources, or working processes.
Trolex particulate monitors report selected PM size fractions so changes in airborne particulate levels can be viewed, logged, alarmed, or analysed depending on the product.
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Can a standard USB stick be used with Group I AIR XD in a hazardous area?
No. The Group I manual states that the USB connector on the base of the equipment shall only be connected to the Trolex TX8805 AIR XD USB Drive in the hazardous area.
USB drives with no power source, such as standard USB sticks, may be connected to the USB connector in the safe area for test purposes.
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What is different about the AIR XD Group I intrinsically safe manual?
The Group I AIR XD manual covers intrinsically safe underground mining versions and includes IECEx, ATEX/IECEx, and MASC certification information, certificate codes, and special conditions of use.
It also defines intrinsically safe circuit parameters for connectors and states that hazardous-area USB connection is limited to the Trolex TX8805 AIR XD USB Drive.
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What protection is required for AIR XD DC power installations?
For AIR XD instruments connected to a DC power supply, the installer must ensure the DC supply meets reinforced insulation requirements of EN61010-1 or equivalent.
The General Purpose AIR XD manual lists +9 V to +36 V DC input; the Group I intrinsically safe manual lists a nominal 12 V, 500 mA supply with intrinsically safe parameters that must be observed.
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What protection is required for AIR XD AC power installations?
For AIR XD instruments connected to an AC power supply, the installer must ensure the instrument is protected by an external fuse or circuit breaker rated at a maximum of 5 A and that the instrument is externally earthed.
Follow the rating plate and wiring information in the manual for the installed model.
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What should I do before powering AIR XD in very cold conditions?
If the internal temperature may be below -10 °C, for example after being powered off in a very cold environment, allow the instrument to reach a safe operating temperature before applying power.
The manual warns that applying power while the optical assembly is below this condition may cause damage.
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What should I do if AIR XD reports lost memory module communications 0x0402?
Fault 0x0402 means communication to the memory module has failed and data logging functionality is lost.
Power cycle the instrument processor and retry. If the fault remains, contact Trolex or an approved distributor.
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What should I do if AIR XD reports sensor temperature too high 0x0308?
Fault 0x0308 means the instrument is operating above specified temperature limits and has gone into safe mode.
Reduce the operating temperature below +50 °C before continuing.
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What should I do if AIR XD reports sensor laser faults 0x0306 or 0x0307?
Fault 0x0306 means the sensor laser current is high and the particulate sensor may have failed or be operating at excessive temperature. Check that the instrument is within its rated temperature range.
Fault 0x0307 means the sensor laser current is low and the sensor may have failed. The manual directs users to contact Trolex or an approved distributor.
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What should I do if AIR XD reports fan current faults 0x0304 or 0x0305?
Fault 0x0304 indicates fan current too high, and 0x0305 indicates no fan current. Both point to possible particulate sampling fan malfunction.
Check that the instrument is operating within the rated temperature range. If the fault persists, use the support route in the manual.
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What should I do if AIR XD reports no sensor communications 0x0301?
Fault 0x0301 means communication with the particulate sensor assembly has been lost.
Check the D-type connector to the sensor housing and power cycle the unit. If the issue remains unresolved, contact the support route specified in the manual.
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What should I do if AIR XD reports failed to load settings 0x0009?
Fault 0x0009 means AIR XD failed to load and apply user-configured settings and default settings will be applied.
Re-apply the custom settings and check whether the unit saves and restores files. If that fails, contact Trolex or an approved distributor.
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Can AIR XD be pressure washed?
AIR XD is designed to allow infrequent pressure washing during maintenance schedules, but the inlet cap must be closed first.
Keep an appropriate distance between the pressure washer and the instrument, and do not direct the water jet at the underside of the instrument because water must not enter the air flow path.
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What happens to AIR XD data during a compliance audit check?
During the compliance audit procedure, AIR XD exports specific TRX files for the logged test period only. These files use a QA prefix so they can be identified separately from normal operational data logging files.
The files can be imported into Trolex Breathe software for analysis if required.
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How do I run an AIR XD compliance audit check?
Navigate to Settings > Maintenance > Compliance Test. The instrument resets the memory module, prompts cleaning, asks the user to confirm the top cap is open, and then prompts fitting the particulate dispersion hood.
Dose the hood with reference material during the first 10 seconds of the test. The AIR XD then analyses the sample and returns a pass or fail result.
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What are the AIR XD factory default settings?
The AIR XD defaults include five channels, PM1.0, PM2.5, PM4.25, PM10 and TSP, average times of 15 minutes and 8 hours, display units in µg/m3, RS485 baud rate 115200, RS485/MODBUS enabled, alarms disabled, alarm latching enabled, and 4 mA to 20 mA outputs mapped to average data.
On-site configuration can be performed from the on-device interface and supported software.
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What is the default passcode for AIR XD settings?
AIR XD settings are passcode protected by default. The default passcode is 1234.
The passcode can be changed through the System menu, and passcode protection can also be disabled or re-enabled using the on-screen menus.
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What 4 mA to 20 mA outputs does AIR XD provide?
AIR XD provides two configurable 4 mA to 20 mA outputs. Each output can be assigned to a PM size or TSP, mapped to live or average data, scaled with a full-scale range, and enabled or disabled.
During startup, each analogue output performs a calibration sweep from 0 to 20 mA before returning to 4 mA and then to its configured function.
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How do I set an AIR XD alarm threshold?
Use the alarm settings menu to select the alarm channel, threshold channel, threshold value, latching behaviour, and enabled state.
The manual lists threshold ranges of 1 to 9999 µg/m3 or 0.1 to 6553.5 mg/m3.
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What happens when an AIR XD alarm triggers?
When an AIR XD alarm triggers, the corresponding relay switches and an alarm message is displayed on screen. Alarm events are logged in the AIR XD event log.
If non-latching behaviour is selected, alarms clear when the condition clears but the event remains logged.
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What can AIR XD alarm channels be assigned to?
AIR XD has two configurable alarms. Each alarm can be assigned to one of the configured PM sizes or TSP, and to a data source such as live readings or a configured average.
The alarm also requires a threshold and latching or non-latching behaviour.
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How do I view AIR XD Ethernet connection status?
From the PM value readings screen, press the left arrow key to view the connection status screen.
The status screen lists the connection type, connection status, and instrument IP address.
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What Ethernet settings can be configured on AIR XD?
AIR XD Ethernet settings include assignment type, static IP address, subnet mask, gateway, primary DNS, and secondary DNS.
MODBUS TCP/IP communicates over port 502, and DHCP operation requires a DHCP server on the network.
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Can AIR XD RS485 devices be daisy-chained?
Yes. The AIR XD provides in and out RS485 terminals so multiple MODBUS devices can be daisy-chained.
Some network installations may require a termination resistor across RS485 lines A and B.
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How do I configure AIR XD RS485 MODBUS settings?
Use the on-device menu path: Settings > Communications > RS485/MODBUS.
The baud rate can be selected from 4800, 9600, 14400, 19200, 38400, 57600, or 115200 baud, with 115200 as the default. The device address is user selectable between 001 and 255.
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What communications does AIR XD support?
AIR XD supports RS485 MODBUS RTU and Ethernet MODBUS TCP/IP. The General Purpose manual also describes Ethernet MODBUS TCP/IP secured by TLS 1.2.
Each protocol requires the instrument and network parameters to be configured correctly before integration.
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What should be checked before wiring AIR XD?
Before making electrical connections, isolate power, confirm the supply voltage and frequency match the instrument rating plate, and ensure any required external switches or fuses are installed.
Run cables through the cable glands, wire them to the labelled terminals, tighten the glands to maintain the IP seal, and close and lock the door after use.
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How should AIR XD be mounted?
Secure AIR XD to a suitable mounting surface using the integrated mounting brackets and mount it upright. The manual also recommends 100 mm inlet clearance.
The installer is responsible for selecting an appropriate location, considering power supply, external fuses, communications access, cable protection, and clear air entry and exit ports.
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What is the AIR XD particle measurement range?
The AIR XD manual lists a PM measurement range of 0.35 µm to 40 µm over 24 bins. The TSP range is up to 40 µm, displayed in mg/m3 or µg/m3.
The instrument also includes an extended indicative TSP range and a stated PM measurement capability in the technical section.
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What particle sizes can AIR XD display by default?
The factory default AIR XD channel set is PM1.0, PM2.5, PM4.25, PM10, and TSP.
Custom PM values can be configured and mapped to channels from the PM settings menu.
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What is the intended use of AIR XD?
AIR XD is intended for particulate monitoring across a range of applications and environments, including indoor and outdoor ambient air conditions. The manual states it can operate with both high and low particulate concentration levels up to the specified measurement capability.
It is designed as a low-maintenance instrument and does not use pumps or filters.
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What does the AIR XD Dust Monitor measure?
AIR XD measures airborne particulate concentration in real time. It can monitor PM1.0, PM2.5, PM4.25, PM10, custom PM sizes, and Total Suspended Particulates.
The manual states that AIR XD records particulates between 0.35 µm and 40 µm and classifies particles at up to 10,000 samples per second for real-time reporting.
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What maintenance interval is suggested for low or medium dust loading?
For AIR XD, XD1+, and XD ONE, low dust loading up to 5 mg/m3 is associated with a 6 to 12 month maintenance schedule. Medium dust loading up to 10 mg/m3 is associated with a 3 to 6 month schedule.
These intervals are guidance and should be reviewed against actual site conditions.
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What maintenance interval is suggested for high dust loading?
For AIR XD, XD1+, and XD ONE, high dust loading is described as 10 mg/m3 or above, with an expected maintenance schedule of 1 to 3 months.
The manuals state that particulate type and operating environment vary, so this should be used as a guide rather than a fixed rule for every site.
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Why is maintenance frequency based on dust loading?
The manuals note that particulate types and operating environments vary. AIR XD, XD1+, and XD ONE provide maintenance guidance based on average dust loading: low loading up to 5 mg/m3, medium loading up to 10 mg/m3, and high loading at 10 mg/m3 or above.
The schedules are guidance only; the site environment should be assessed periodically to set the appropriate routine.
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What should I check if readings seem unexpectedly low?
Confirm the inlet or top cap is open where applicable, check that entry and exit apertures are not blocked, verify the selected operating mode, check the configured PM channel or RCS averaging period, and confirm that the device has completed its startup or self-test routine.
For fixed instruments, also check power and communications. For portable devices, check battery level and whether the sensor is active in the selected mode.
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What should I check if readings seem unexpectedly high?
Check for local dust events, atomised spray or mist, the device position relative to the source, blocked or contaminated flow paths, recent maintenance status, particle type, airflow patterns, and whether the configured PM size, density, averaging period, or alarm channel matches the intended application.
If the reading is accompanied by a fault, follow the fault-code guidance for the product.
-
Can real-time particulate monitors be used as the only compliance method?
The AIR XS manual is explicit that real-time monitoring is indicative and is not currently suitable for compliance monitoring or regulatory compliance for RCS. Other particulate manuals frame the devices as warning, monitoring, logging, and analysis tools that must be used within their stated limits.
Always align alarm thresholds, interpretation, and reporting with local legislation, site rules, and the applicable manual.
-
What environmental limits should be considered before using a Trolex particulate monitor?
Each monitor must be operated within the temperature, humidity, ingress protection, and use limits in its technical section. The manuals warn that operating outside those limits may damage equipment or prevent the product achieving its performance specification.
Operation at temperature extremes for extended periods can reduce product operating lifetime.
-
Why should particulate inlets and outlets stay clear?
The monitors rely on an unobstructed particle flow path. If the inlet, top cap, outlet, grille, or exit aperture is blocked, particulate sensing airflow can be reduced or prevented.
Blocked airflow can lead to unexpected readings, fault conditions, failed checks, or loss of monitoring function depending on product and severity.
-
What does a fail result mean after a compliance check?
A fail result means the device did not meet the response threshold used by the compliance check. The manuals instruct users to clean the sensor or dust path, repeat the check, and note the result.
If the device repeatedly fails, contact Trolex or an approved service route for support.
-
What does a pass result mean after a compliance check?
A pass result means the particulate sensor is functioning as expected against the compliance check routine and normal monitoring operation can resume.
The result should still be considered part of the product maintenance record rather than a replacement for any required site procedure.
-
How should the dust path be cleaned?
For AIR XD, XD1+, XD ONE, and AIR XS, the manuals describe wiping inlet surfaces with a damp cloth and using canned compressed clean air for 10 to 15 seconds to clear the dust path.
Follow the exact product procedure and only carry out maintenance within the limits allowed for the device.
-
How should particulate monitor labels and displays be cleaned?
The manuals recommend periodic cleaning with a damp cloth so that displays, keypads, membranes, rating labels, and product labels remain clean and legible.
Do not use this as a substitute for the product-specific sensor or dust-path cleaning procedure where one is required.
-
What routine visual checks apply to particulate monitors?
Routine visual checks should look for external damage, cracked or broken plastic parts, damage to wiring or USB cables where applicable, damaged membranes or buttons, blocked particulate entry or exit apertures, damaged mounting hardware, and missing, peeling, or discoloured labels.
The exact checklist varies by product, but the maintenance sections consistently link these checks to IP rating, airflow, legibility, and safe operation.
-
What should I do if a compliance audit check fails?
Run the sensor cleaning procedure described for the product, then repeat the compliance audit check and record the result. If the repeated test passes, normal monitoring can resume.
If the device returns a repeated fail result, the manuals instruct users to contact Trolex or an approved support/service route to discuss servicing options.
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What is a compliance audit check?
A compliance audit check is an instrument function used to check device response against reference particulate material. The manuals describe use of a particulate dispersion hood or compliance base, reference particle sizes, and a dosing bottle.
A pass result indicates that the particulate sensor is functioning as expected. A fail result should be followed by the cleaning and repeat-test steps in the relevant manual.
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Why is particle density configurable?
Particle density is used when the instrument converts measured particulate information into a mass concentration value. AIR XD, XD1+, and XD ONE include a default particle density of 1.65 g/ml and allow the value to be configured for known particulates in the installation or operating environment.
Use the product configuration method described in the relevant manual when a site-specific density value is required.
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Can atomised dust suppression or mist affect readings?
Yes. The AIR XD, XD1+, and XD ONE manuals state that readings will include atomised or misted sizes that pass through the sensor within the particle detection range.
When locating or operating a monitor near atomising dust suppression systems or moist spray, consider that the instrument may count those particles as part of the measured particulate environment.
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How does airflow affect particulate measurements?
Particulate readings depend on particles passing through the sensing flow path. The manuals warn that blocked inlets, blocked exits, clogged grilles, or obstructed apertures can obscure the sensing airflow and affect device function.
Install, wear, or mount the product so that the entry and exit apertures remain clear, and include aperture checks in routine maintenance.
-
Why are real-time mass concentration readings treated as indicative?
Real-time optical particulate instruments infer mass concentration from particle measurements and assumptions about the sampled material. The AIR XS manual states that mass concentration data from optical sensors should be treated as an indicator and may vary with particle type, test condition, and local environment.
The value is useful for showing changes in airborne particulate levels over time, but it should not be treated as a direct substitute for every regulatory or laboratory method unless the relevant manual and local compliance process allow it.
-
Why can two particulate monitors near each other show different readings?
The manuals note that the position of a device relative to the target sample can affect the observed measurement. Particle saturation, local airflow, dust type, device configuration, drift over time, maintenance condition, and heavy dust exposure can all contribute to differences between nearby devices.
For this reason, readings should be interpreted with awareness of the local environment and the way the instrument is installed or worn.
-
What does TSP mean?
TSP means Total Suspended Particulates. Where supported, the instrument can report a wider suspended particulate reading in addition to selected PM size channels.
AIR XD and XD ONE explicitly include TSP reporting. XD1+ logs PM1.0, PM2.5, PM4.25 and PM10.0 for review, while AIR XS is focused on respirable crystalline silica rather than TSP.
-
What does particulate matter (PM) mean in Trolex particulate monitors?
Particulate matter, or PM, is the general term used for solids and liquid droplets suspended in air. The manuals describe PM as material that may come from combustion, industrial activity, natural sources, or working processes.
Trolex particulate monitors report selected PM size fractions so changes in airborne particulate levels can be viewed, logged, alarmed, or analysed depending on the product.
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What should I do if calibration values do not seem correct?
Confirm the correct zero gas and calibration gas are being used for the fitted gBloc, that the gas flow regulator is set to 0.5 L/min to 1 L/min, and that the gas reading has stabilised before adjustment.
Remember that all gas sources have error tolerances and calibration must be performed by competent accredited personnel.
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What should I check if an A/V Alarm is not activating?
Confirm that the A/V Alarm is fitted and that the LED beacon and sounder are assigned to the relevant Warning, Alarm, Fault, or Over-range functions.
Default settings enable the sounder and beacon for Alarm, Over-range, and Fault, but Warning is off by default.
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What should I check if a relay output is not switching as expected?
Confirm the relay card is fitted in an allowed slot, the relay assignment is configured for the intended setpoint, fault, or over-range signal, and the external circuit is an approved intrinsically safe circuit.
The relay contacts have a maximum contact voltage of 16 V DC and maximum switching current of 250 mA.
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What should I check if Ethernet communication fails?
Check whether Ethernet is configured for Dynamic or Static addressing. Dynamic requires a DHCP server to provide IP information.
If Static is used, confirm the IP address, subnet mask, and gateway settings match the network design and that the Ethernet Card is installed in the correct slot.
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What should I check if MODBUS communication fails?
Check RS485 wiring, address, baud rate, parity, stop bits, endianness, and byte swap settings. SENTRO X uses MODBUS RTU over 2-wire half duplex RS485.
The default address is 1, default parity is Even, default stop bits are 1, and default baud rate is 115200.
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What should I check if a remote SENTRO X sensor is not communicating?
Check the Controller to Remote Sensor wiring, including +V, 0 V, B and A connections, cable length, and the rBloc/Remote Sensor terminals.
Also confirm the gBloc is correctly installed and that the approved cable or conduit arrangement meets the certification requirements.
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What should I check if SENTRO X does not respond to gas after environmental exposure?
Check the Gas Inlet Port and perform Zero and Span response checks. The manual states that IP65 does not imply that the equipment will detect gas during and after exposure to those conditions.
If response is still not as required, replace the Gas Inlet Cover and follow calibration or service guidance.
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Can SENTRO X be repaired by any technician?
No. To maintain explosion protection, SENTRO X must only be serviced and repaired by Trolex Ltd or a local Trolex service agent approved by Trolex Ltd.
The manual references IEC/EN 60079-19 for repair guidance.
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What happens to SENTRO X relay coils when power is absent?
SENTRO X is configured to always de-energise relay coils when power is absent as a fail-safe condition.
Relay behaviour should be considered when designing external intrinsically safe alarm or control circuits.
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What happens to analogue output during maintenance or warmup?
The analogue output characteristics table lists maintenance and warmup state at 3.1 mA or 0.31 V.
Fault output is listed separately, and normal operating range is between 0% and 100% full scale.
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What should I do if the Gas Inlet Port is compromised?
If the Gas Inlet Port is compromised and SENTRO X does not respond to gas as required, fit a replacement Gas Inlet Cover to uphold the IP rating.
The manual lists Replacement Gas Inlet Cover part number P5600.130.SP.
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Why must nitrogen be used for CO2 zero calibration?
Normal atmosphere contains carbon dioxide, which affects the CO2 sensor signal.
The manual states that nitrogen must be used to accurately calibrate CO2 zero values and the display value should be stable before commencing sensor zero.
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Why can oxygen readings vary with the environment?
The manual states that the natural level of oxygen available in the atmosphere is influenced by relative humidity and temperature, and the oxygen sensor reacts to these changes.
High carbon dioxide levels over 5% may also have a minor effect on oxygen sensor accuracy.
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What should I do if a nitric oxide sensor has lost power?
Nitric oxide sensors must be continuously powered to maintain calibration stability.
If power has been absent for more than 10 minutes, it may take 24 to 28 hours for the sensor to restore stability. Do not calibrate until the output signal is steady.
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Why might an electrochemical sensor reading become unstable?
The manual notes that electrochemical cells can be affected by interfering gases, sudden atmospheric pressure changes, and long periods of very low or high humidity.
In severe pressure-change cases, temporary instability may exceed 60 seconds.
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Why might a pellistor sensor give reduced or unstable response?
Catalytic combustion sensors rely on oxygen in the atmosphere and can be affected if air is displaced or diluted. Steam-laden atmospheres and condensation can also reduce sensitivity.
Exposure to flammable gas above the LEL can affect sensitivity and zero stability, and calibration should be checked after such exposure.
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How do I reset SENTRO X after Pellistor Protect?
Ensure the gas concentration has receded, then reset the pellistor using the on-screen prompt.
The manual warns that resetting while gas is present may cause cell damage and the gBloc should be replaced. Calibration is recommended after exposure to excessive gas concentrations.
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What is Pellistor Protect?
Pellistor Protect is deployed when measured gas values exceed 100% of full scale on a pellistor sensor.
The display shows Pellistor Lockout alarm, the analogue output is clamped at 22 mA or 2.2 V, MODBUS gas value reads -10,000 with the over-range flag set, and assigned relays or A/V alarms activate.
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What happens when SENTRO X is over-range?
Above full scale, SENTRO X shows over-range behaviour and the analogue output follows the over-range characteristics. At 105% of full scale the analogue output is listed as 20.8 mA or 2.08 V, with fault output values available at 22 mA or 2.2 V.
For pellistor sensors above 100% full scale, SENTRO X enters Pellistor Protect.
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What does Under-range mean on SENTRO X?
Under-range means the gas concentration is below -10% of full scale.
Drift mute does not affect under-range alarms or faults, so the condition should be investigated rather than hidden by Drift mute.
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What does Configuration timeout mean on SENTRO X?
Configuration timeout means there has been a three-minute timeout on user activity during configuration.
SENTRO X automatically returns to the main gas sensing screen after inactivity. During maintenance routines, the timeout is extended to ten minutes and the maintenance test is cancelled if it times out.
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What does No Bloc timeout mean on SENTRO X?
No Bloc timeout means the Insert Bloc screen has timed out. The manual describes a timeout fault if no sensing Bloc is inserted within five minutes of operation.
Insert the correct gBloc and follow on-screen prompts.
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What does Cell Bloc error mean on SENTRO X?
Cell Bloc error means the gBloc has reported a problem.
Check the installed gBloc and follow maintenance or replacement procedures. If the condition remains, contact Trolex.
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What does No Bloc signal mean on SENTRO X?
No Bloc signal means no signal has been received from the gBloc.
Check that the gBloc is correctly inserted and that the correct Remove Bloc procedure is used before removal or replacement.
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What does Low supply voltage mean on SENTRO X?
Low supply voltage means the supply voltage is below the specified limit.
Check that the approved intrinsically safe supply and cable resistance are capable of maintaining the required minimum operating voltage at the sensor.
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What does Watchdog test fail mean on SENTRO X?
Watchdog test fail means the watchdog test was under-performed or failed.
The watchdog test function gives instructions on device and the device reboots as part of the test.
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What does RAM health critical mean on SENTRO X?
RAM health critical indicates an uncorrectable RAM error.
This is a high-priority diagnostic fault and should be escalated through Trolex support if it remains.
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What does System program corrupt mean on SENTRO X?
System program corrupt indicates a program or flash error.
This is a fault condition. If it remains after the appropriate clear or recovery steps, contact Trolex for support.
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What does Ethernet card MAC mean on SENTRO X?
Ethernet card MAC means no MAC address was found for the Ethernet Card.
Check the Ethernet Card installation and configuration. If the fault remains, follow the Trolex support route.
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What does Card configuration mean on SENTRO X?
Card configuration means the I/O cards are in an incorrect slot.
Check that extension cards are installed according to the manual: the Ethernet Card occupies Slot B only, and relay card arrangements must match the permitted configuration.
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What does Info checksum mean on SENTRO X?
Info checksum indicates an error in the boot sequence and is listed as priority 2 in the diagnostic table.
If the condition cannot be cleared after resolution, contact Trolex for further information.
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What does Settings checksum mean on SENTRO X?
Settings checksum indicates an error in the boot sequence and is listed as the highest-priority diagnostic message.
Resolve the underlying condition and use the Clear prompt if available. If the fault remains, contact Trolex.
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How do I clear a SENTRO X diagnostic message?
Diagnostic messages can be cleared using the Clear prompt after the fault condition has been resolved.
If the fault condition remains after clearing is attempted, contact Trolex for further information.
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How are SENTRO X diagnostic messages prioritised?
SENTRO X provides on-device diagnostic messages when a Fault is activated. If multiple events occur, diagnostic or fault messages take priority based on severity order.
The manual lists diagnostic priorities from Settings checksum through Under-range.
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What does a SENTRO X fault state do?
SENTRO X prioritises Fault states over Gas Sensing, Maintenance, Warning, Alarm, Pellistor Lockout, and Over-range states.
If a previous state was latched before the fault occurred, clearing the fault returns the device to that previously latched state. Clearing a fault clears all faults that may have occurred previously.
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What should I do if SENTRO X detects a dangerous gas concentration?
If a dangerous level of gas concentration is detected by the instrument, leave the area immediately.
Follow site emergency procedures and local safety rules.
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Who should calibrate SENTRO X gas sensors?
Calibration must be carried out by competent personnel with appropriate accreditation.
The manual also states that maintenance must be considered with reference to local safety regulations, authorities, and applicable standards.
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How often should SENTRO X sensors be tested or calibrated?
Trolex recommends that sensors are tested with suitable test gas at regular intervals in compliance with local standards and legislation.
Following Zero and Span Tests, adjust or calibrate the sensor if necessary, or as a minimum every six months, to ensure correct operation.
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How are SENTRO X field firmware updates performed?
SENTRO X Controller firmware can be updated in the field using a certified programming Bloc, or pBloc, where required.
The manual states that Trolex will notify users and distributors when a field firmware upgrade is needed.
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How do I configure the SENTRO X A/V Alarm?
Use the A/V Alarm settings to assign the LED beacon and sounder to functions such as Warning, Alarm, Fault, and Over-range.
Default A/V assignment settings are Warning off, Alarm on, Over-range on, and Fault on.
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How do I configure SENTRO X Ethernet?
SENTRO X Ethernet supports static and dynamic configuration. Dynamic uses DHCP to retrieve IP information from the DHCP server.
If Static is selected, IP address, subnet mask, and gateway settings become available.
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How do I configure SENTRO X RS485 MODBUS?
Use the RS485 MODBUS data settings to set the MODBUS address and configuration. The manual lists address range 1 to 255, default address 1, MODBUS RTU protocol, 2-wire half duplex RS485, and default baud rate 115200.
Parity options are even, odd, or none, with even as the default. Endianness can be big or little, with big as default, and byte swap is supported.
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How do I configure SENTRO X analogue output mode?
Use the Device settings to select the output type as either 4 to 20 mA or 0.4 V to 2 V.
The trim option allows adjustment of factory-calibrated analogue values, while Reset removes trim calibration and restores default trim settings.
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How do I assign SENTRO X setpoints and faults to outputs?
Use the output assignment settings to assign SP1, SP2, SP3, STEL, TWA, Fault, and Over-range signals to available relays and indicators.
The manual states that output assignment settings are user-customisable and retained by the SENTRO X Controller.
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What should I do after the Gas Inlet Port has been exposed to IP-rated conditions?
After conditions representative of the IP rating, check the sensor for response and complete Zero and Span checks.
If SENTRO X does not respond to gas as required, a replacement Gas Inlet Cover can be fitted to uphold the IP rating.
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How do I safely remove a SENTRO X gBloc?
Use Main menu > Maintenance > Remove before removing the gBloc.
The manual states that safe removal is required to avoid possible data corruption and gBloc disconnection error state.
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How do I run a SENTRO X Dynamic Range Test?
Navigate to Main menu > Maintenance > Range and follow the on-screen instructions. The automatic output sweep can be paused and continued manually using push-button increments.
Confirm that multimeter readings at the connected equipment end match the output value shown on the SENTRO X screen.
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How do I run a SENTRO X Linearity Test?
Navigate to Main menu > Maintenance > Linearity Test and follow the on-screen instructions. Ensure the gas reading has stabilised before confirming each test point.
The test supports up to five linearity points and requires more than two target gases. The manual says Zero and Span Tests should be performed first.
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How do I run a SENTRO X Telemetry Test?
Navigate to Main menu > Maintenance > Telemetry, select the required test such as relay 1A, and activate the test timer.
The test automatically ends after two minutes. Observe that the external equipment responds accordingly.
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How do I run a SENTRO X Response Test?
Navigate to Main menu > Maintenance > Response and follow the on-screen instructions. Start the on-screen timer at the same time as gas application and record the t90 value at the end of the test.
The manual recommends performing the Response Test after successful Zero and Span Tests.
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How do I run a SENTRO X Span Test?
Navigate to Main menu > Maintenance > Span Test and follow the on-screen instructions. Wait for the gas reading to stabilise, use Adjust if necessary, and save the adjusted value.
The manual notes that all gas sources have error tolerances, which should be considered during a Span Test.
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How do I run a SENTRO X Zero Test?
Navigate to Main menu > Maintenance > Zero Test and follow the on-screen instructions.
The Zero Test checks the zero offset of the gas cell. Use the Adjust option if necessary and save the result.
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How do I apply test gas to SENTRO X?
Use gas from a reliable source, a regulator with a flow limit of 0.5 L/min to 1 L/min, and the SENTRO X Test Gas Hood. Turn on the regulator and ensure the target gas is flowing from the hood.
Allow the target gas to replace air in the hood for approximately 30 seconds, then place the hood over the Gas Inlet Port when prompted by the on-screen routine.
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How do I access the SENTRO X main menu?
Use the Select/Confirm key hold function to access the main menu or value entry.
The menu is dynamic and changes depending on the inserted gBloc and its associated features.
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How do I access SENTRO X device information?
Use the keypad to passively review firmware and settings information from the device information overview screens.
The manual states that no settings or outputs are affected by this review, and the screen returns to the main display if the device times out.
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How do I power on SENTRO X?
On power up, SENTRO X displays a splash screen, prompts for a sensing bloc if required, enters sensor warmup, and then shows the gas value screen when operating.
If no sensing Bloc is inserted within five minutes of operation, a timeout fault occurs.
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How should SENTRO X be mounted?
The SENTRO X Controller uses two M8 fixing holes and the Remote Sensor uses two M6 fixing holes, both described as unistrut compatible.
Mount the product in the normal orientation shown in the manual and within the allowed orientation limits for the Controller and Remote Sensor.
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What cable is used between the SENTRO X Controller and Remote Sensor?
The manual lists a 0.5 mm2 four-core flexible data cable for the Controller to Remote Sensor connection.
The length is up to 10 metres where specified, or the Controller and Remote Sensor may be supplied with flexible armoured conduit/cable.
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How do I wire the SENTRO X Controller for a Remote Sensor?
Release the four corner M4 screws, remove the blank cover to access the terminals or insert a TX6302 rBloc, and connect the required terminals using the M16 cable gland.
Use the specified four-core flexible data cable or supplied flexible armoured conduit/cable, then replace the cover and tighten the four M4 screws to 0.7 Nm.
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How do I wire the TX6320 Remote Sensor?
Release the four outer M4 screws, remove the gas inlet cover, remove the gBloc and cover plate to reveal the terminals, then connect the required terminals using the M16 cable gland.
Replace the cover plate, insert the gBloc, replace the gas inlet cover, and tighten the four M4 screws to 0.7 Nm.
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How do I connect the SENTRO X Controller with integral sensor?
Release the four outer M5 screws, detach the upper compartment by pulling it outwards, connect the required terminals using the M20 cable gland entries, then replace the upper compartment by docking it in-line.
Tighten the four M5 screws to 1 Nm after reassembly.
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How should SENTRO X be sited?
Site the sensor in consultation with specialists who understand the plant, installation, gas dispersion principles, engineering layout, and likely gas release sources.
Consider gas density or buoyancy, release pressure, ambient temperature, ventilation, and the areas where gas may accumulate.
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What should be checked before first use of SENTRO X?
Before commissioning and first use, inspect the product for visible damage and enclosure integrity.
The manual states that a product with damaged housing must never be used in hazardous locations.
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How should SENTRO X installation be approached?
SENTRO X installation must be carried out only by competent personnel and considered against local safety regulations and authorities.
The manual recommends EN/IEC 60079-29-2 for selection, installation, use, and maintenance guidance for flammable gas and oxygen detectors in hazardous areas.
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What does the SENTRO X reset function do?
The reset function restores stored controller settings to defaults. It deletes or restores Gas ID information, setpoints, TWA/STEL information, relay assignments, A/V assignments, MODBUS settings, Ethernet settings, analogue output mode, and saved maintenance gas values.
Factory programmed information such as serial numbers is retained, and the password is not reset to default.
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What is Drift mute?
Drift mute is automatic suppression of gas values that have drifted below zero. It can be enabled or disabled as required.
The manual states that Drift mute does not affect under-range alarms or faults.
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What is the default SENTRO X passcode?
The SENTRO X main menu is passcode protected by default. The manual lists the default passcode as 0000.
Trolex recommends changing this to a unique code using the Device Settings menu. Passcode protection can be disabled if required.
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What does the main SENTRO X display show?
The main display shows gas type, gas concentration, gas units, setpoint states, TWA and STEL alarm states, alarm state overlay, and instruction bars.
The LED indicators show operating state, including green for power or gas sensing, yellow for maintenance mode, and red for alarm or fault.
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Can sensor coverage be expressed as a fixed number per area?
No. The manual states that sensor coverage cannot be simply expressed as number per unit area.
Sensors need to be sited where they can monitor parts of the plant where gas may accumulate or where a release is expected, so that early warning can initiate shutdown, alarm, or evacuation functions.
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Why does gas density matter when siting SENTRO X?
Gas detector location depends on gas dispersion. The manual lists some gases as lighter than air, including hydrogen, ammonia, methane, carbon monoxide, and nitric oxide, and others as heavier than air, including oxygen, hydrogen sulphide, chlorine, and nitrogen dioxide.
Detector siting should be determined with people who understand the plant, gas source, ventilation, release pressure, ambient temperature, and gas buoyancy.
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How do pellistor gBlocs behave?
Pellistor gBlocs detect flammable methane gas using catalytic combustion sensor technology. The manual states that catalytic sensors rely on oxygen being present in the atmosphere and should only be used for gas concentration up to the lower explosive limit.
Pellistor gBlocs include automatic protection against excessive gas exposure through Pellistor Protect.
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How do infrared gBlocs behave?
Infrared gBlocs monitor carbon dioxide or methane. The manual describes the infrared sensor as highly specific to the selected gas, with consistent sensing accuracy and superior long-term stability.
Normal atmosphere contains carbon dioxide, so nitrogen must be used to accurately calibrate CO2 zero values.
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How do electrochemical gBlocs behave?
Electrochemical gBlocs monitor toxic gases or oxygen. The manual notes that electrochemical toxic gas cells can be affected by interfering gases, steam-laden atmospheres, condensation, pressure changes, and long periods at very low or high humidity.
These conditions can affect sensitivity, stability, response, or operating life depending on the gas cell.
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What are STEL and TWA functions on SENTRO X?
Selected toxic gas gBlocs can generate STEL and TWA setpoint signals when default or custom values are exceeded. The manual states that default values are set in accordance with EH40 standards.
Local guidelines and legislation should be consulted, and accumulated STEL/TWA data should be reset to zero before a working period if the functions are enabled.
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What are SP1, SP2 and SP3 on SENTRO X?
SP1, SP2 and SP3 are gas setpoint signals defined by the gBloc Gas ID or user configuration. The manual lists default behaviour as Setpoint 1 for Warning, Setpoint 2 for Alarm, and Setpoint 3 disabled.
Setpoints can be assigned to relays, A/V Alarm functions, and MODBUS status flags depending on configuration.
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Can SENTRO X gBlocs be hot-swapped?
Yes. The manual states that each gBloc is certified intrinsically safe and can be hot-swapped with power applied to SENTRO X at any time.
For safe removal and to avoid data corruption or disconnection error states, use the Remove Bloc function in the Maintenance menu.
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What is a change-of-duty gBloc installation?
A change-of-duty occurs when a gBloc of a different gas type or range is installed. SENTRO X displays a comparison screen and asks the user to confirm the intent.
If Change-of-Duty is confirmed, SENTRO X loads the default Gas ID settings from the new gBloc and retains the new settings until reset.
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What happens when a gBloc is first installed?
On first installation, the SENTRO X Controller accepts the default Gas ID information dictated by the inserted gBloc.
If a like-for-like replacement gBloc is installed, the controller accepts it and immediately functions in the normal way.
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What does Gas ID information include?
Each gBloc is programmed with default Gas ID parameters for the gas type. These include gas type, measurement range, serial number, setpoint enable states, setpoint levels, and STEL/TWA setpoint data where applicable.
Pre-programmed alarm setpoints can also contain functional characteristics such as activate over setpoint, activate under setpoint, and hysteresis.
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What power supply does SENTRO X require?
SENTRO X is designed to operate from a 9.5 V DC to 16 V DC approved intrinsically safe source, with nominal operation at 12 V DC.
The controller includes an active power supply input and can safely function down to 9.5 V DC by automatically adjusting current demand.
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What ingress protection rating does SENTRO X have?
The TX6310 SENTRO X Controller, TX6320 Remote Sensor, Gas Inlet Port, and A/V Alarm are listed with IP65 ingress protection.
The manual also notes that the IP rating does not imply that the equipment will detect gas during and after exposure to those conditions; response checks are recommended after such exposure.
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What operating temperature range applies to SENTRO X?
The SENTRO X technical specification lists an operating temperature range of -20 °C to +40 °C and storage temperature limits of -20 °C to +60 °C.
The product must be operated within the technical and certification limits described in the manual.
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What is the SENTRO X intrinsically safe Ethernet Card?
The intrinsically safe Ethernet Card allows SENTRO X data to be exchanged with wide area remote monitoring systems and SCADA networks.
The Ethernet Card occupies Slot B only. If it is fitted, only one Dual Relay Card can be fitted in Slot A.
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What is the SENTRO X Dual Relay Card?
The Dual Relay Card provides two independent encapsulated reed relays, each with an isolated changeover output contact for switching approved intrinsically safe circuits.
Up to two Dual Relay Cards can be fitted, one in Slot A and one in Slot B, depending on the configured extension options.
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What is the optional SENTRO X A/V Alarm?
The optional A/V Alarm is an intrinsically safe local warning device fitted to the SENTRO X Controller. It includes high-brightness red flashing LEDs and an audio warning rated at 86 dB peak at 1 metre.
The beacon and sounder can be assigned through the menu to warning, alarm, fault, and over-range functions.
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What outputs does SENTRO X provide?
SENTRO X provides RS485 MODBUS, analogue output configurable as 4 to 20 mA or 0.4 V to 2 V, and optional relay outputs through Dual Relay Cards.
It can also be supplied with an optional intrinsically safe A/V Alarm and an optional intrinsically safe Ethernet Card.
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What gas types can SENTRO X monitor?
The manual lists approved gBlocs for chlorine, carbon monoxide, hydrogen, hydrogen sulphide, ammonia, nitric oxide, nitrogen dioxide, oxygen, sulphur dioxide, methane, and carbon dioxide.
The available measuring range depends on the fitted gBloc type and order code.
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What is a SENTRO X gBloc?
A gBloc is a pre-calibrated smart gas sensing module used with the SENTRO X Controller or Remote Sensor. Each gBloc contains intelligent data storage, signal conditioning, and Gas ID information.
gBlocs are available for oxygen, toxic gases, and flammable gases, depending on the certified option and gas range.
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What is the TX6320 Remote Gas Sensor?
The TX6320 Remote Gas Sensor is a rugged remote sensor head for locations that are restrictive, inaccessible, or less convenient for controller access.
Data from the remote sensor is transmitted to the SENTRO X Controller, which can be mounted up to 10 metres away from the gas detection area.
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What is the TX6310 SENTRO X Controller?
The TX6310 SENTRO X Controller is the main programmable controller in the SENTRO X Gas Detector suite. It includes an OLED graphic display, keypad, integral output signals, and optional extension cards.
Depending on configuration, it can house an integral gas sensing gBloc or interface with a remote sensor head.
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What is the SENTRO X Gas Detector?
SENTRO X is a gas detector platform built around the TX6310 SENTRO X Controller. The controller houses the main intelligence of the gas detection system and can operate with an integral gBloc gas sensor or with a TX6320 Remote Gas Sensor.
The manual describes SENTRO X as certified to Group I, M1 intrinsically safe standards and intended for underground hazardous areas and heavy industrial applications.
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What is the default passcode for the SENTRO X?
Security passcode comes enabled by default, set as “0000”.
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Can I set STEL and TWA limits on the SENTRO X?
Yes – variants of SENTRO X gBlocs generate STEL and TWA set point signals when default or custom values are exceeded.
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What’s unique about the SENTRO X menu structure
All menus on SENTRO X are dynamic. This means that certain options are only accessible in certain modes. For example, if there is no relay card, A/V alarm, ethernet cable attached then the menu would not show the options for this. This is the same for all additional extras. -
How many Relays does a SENTRO X unit have?
SENTRO X has 2 x relays and each relay has an additional 2 x relay outputs
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Can I assign an “Alarm severity” to the SENTRO X?
Yes – all alarm generators can be assigned to an alarm severy: “Warning” or “Alarm”.
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What is “Hysterisis” on the SENTRO X Controller?
The % point at which SENTRO X will reset upon the Level value is breached. For example, if the “Level” is set to 15.0 ppm, and the Hysteresis is set to 10%, the SENTRO X would reset at 13.5 ppm.
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How do I set my desired “Level” on the SENTRO X?
Use arrow keys to select value, then press and hold centre button to proceed with value input and save.
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What does the set point do on the SENTRO X Controller?
A set point is a point at which the device will alarm depending on the gas value. A setpoint has 3 modifable set-points which can be enabled or disabled.
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How do I update the firmware on the AIR XS?
On notification of firmware update and release, the AIR XS can be updated via the on-device firmware update functionality. The instrument requires the update to take place via the connection of an external USB device loaded with the latest firmware.
Carry out the following steps to update your firmware:
1) Insert the USB and wait a few seconds for it to be recognised
2) Navigate to ‘Main Menu’ > ‘System > ‘Firmware Update’
3) Follow the onscreen instructions
4) The unit will update and automatically restart within a few seconds
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How many set points does SENTRO X have?
The SENTRO X Controller has 3 modifiable set points that can be enabled or disabled. These are:1) “Setpoint 1”2) “Setpoint 2”3) “Setpoint 3”SENTRO X generates up to 3 independent set point signals and the various operating characteristics of each set point can be changed if required. -
What does “Laser Fault (Code 4)” on AIR XS mean?
Contact Trolex Technical Services.
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What does “Blockage Error (Code 3) on AIR XS mean?
Replace HEPA filters.
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What does error “Top Cap Closed Code 1” on AIR XS mean?
Open the particle inlet cap.
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How do I clean my AIR X Particulate Monitor?
- Wipe the outer casing with a damp cloth.
- Use compressed air to clean the particle inlet.
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How do I adjust the AIR XD communication settings?
- Press and hold the centre button to go to the Main Menu
- Go to Communication.
- Configure RS485 baud rate and Ethernet settings.
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How do I adjust the AIR XS communication settings?
- Press and hold the centre button to go to the Main Menu
- Go to Communication.
- Configure RS485 baud rate and Ethernet settings.
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Does the AIR XD support remote monitoring?
Yes, via MODBUS RTU (RS485) or MODBUS TCP/IP (Ethernet) for integration with SCADA systems and Aethair’s Thiamis.
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Does the AIR XS support remote monitoring?
Yes, via MODBUS RTU (RS485) or MODBUS TCP/IP (Ethernet) for integration with SCADA systems and Aethair’s Thiamis.
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How do I download data from the AIR XS?
- Insert a USB device (minimum 8GB, FAT32 format)
- Press and hold the centre button to go to the Main Menu
- Navigate to Data Download > USB Download
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Is the AIR XS certified for use in hazardous environments?
No – AIR XS is not designed for use in Explosion Group or Zoned hazardous areas.
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What industries or environments can AIR XS be used?
The AIR XS is designed for workplaces where airborne silica exposure is a concern, such as construction sites, mining, and manufacturing environments.
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What happens when an alarm on AIR XD is triggered?
The device will activate visual alarms and, if configured, external audio/visual alarms.
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What happens when an alarm on AIR XS is triggered?
The device will activate visual alarms and, if configured, external audio/visual alarms.
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How do I configure alarms on the AIR XS?
- Go to Main Menu > Alarms
- Choose a measurement period (1 min, 15 min, 1 hr, etc.)
- Set a threshold limit
- Select alarm mode (latching or non-latching)
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What data does the AIR XS display?
- Real-time RCS concentration (mg/m³)
- Alarm status
- Logged data trends
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How do I navigate the AIR XD menu?
The device features a directional keypad with an ‘Enter’ (or middle) button for selecting options.
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How do I navigate the AIR XS menu?
The device features a directional keypad with an ‘Enter’ (or middle) button for selecting options.
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How do I install the AIR XS Silica Monitor?
- Mount the device on a suitable surface using the integrated brackets
- Connect to a power source (100 V ac to 240 V ac or 9 V dc to 18 V dc)
- Ensure the particle inlet and exit apertures are unobstructed
- Connect communication cables if required
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What’s the weight of the AIR XD Dust Monitor?
8.2 kg
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What’s the weight of the AIR XS Silica Monitor?
8.2 kg
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What are the AIR XD product dimensions?
Width: 305 mm
Length: 305 mm
Diameter: 156 mm -
What are the AIR XS product dimensions?
Width: 305 mm
Length: 305 mm
Diameter: 156 mm -
What is ORT?
Optical Refraction Technology.
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What is an OPC?
Optical Particle Counter.
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How does the AIR XS detect silica?
The AIR XS uses a Optical Particle Counter (OPC) that analyses total airborne particulates and using Optical Refraction technology, is able to differentiate the percentage of RCS in real time.
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What is the AIR XS Silica Monitor?
The AIR XS is a real-time respirable crystalline silica (RCS) monitoring device that detects airborne silica particles using Optical Refraction Technology (ORT).
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How do I add an XD1+ or XD ONE device to BreatheLITE?
By default, BreatheLITE should automatically detect the connected devices. However if the Automatic Device Discovery service has been turned off, it is still possible to automatically detect devices by following the steps below.- To automatically add a new device, connect the device to the computers USB port before following the steps belowIn the Devices section, click on the Actions button and click on Automatic Device Scan as shown below

- A loading message will be displayed while the app automatically detects all of the connected devices
- Once the app has finished scanning the new device(s) will be displayed in the Devices section as shown below:

Manually add a device
To manually add a new device, connect the device to the computers USB port before following the steps below:- In the Devices section, click on the Actions button and click on Manually Add Device as shown below

- A new popup will be displayed asking you to enter the devices serial number and model:

- Enter the devices serial number into the text box and select the device model from the drop down. After entering the information, click on the Add button. The device serial number can be found on the product label
- The new device will be displayed in the Devices section as shown below:

- Before downloading data from the device, the COM port of the device will need to be configured. Click on the Settings section and choose the devices COM port as shown below:

- Once the COM port has been configured, click on the Save button
- To automatically add a new device, connect the device to the computers USB port before following the steps belowIn the Devices section, click on the Actions button and click on Automatic Device Scan as shown below
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What is Automatic Device Discovery on BreatheLITE?
By default, BreatheLITE will automatically discover devices when they are plugged into the computer.
It’ll take a maximum of five seconds after plugging in the device before the BreatheLITE will discover it.After the devices have been discovered, BreatheLITE will check if they have any outstanding data to download.If any of the devices have existing data, a popup will be displayed asking if you would like to automatically download the data:
To download the data, click on the “Yes” button and the app will begin to download the data from the device:
Once the data has been downloaded, the popup will show that data download is complete, as shown below:
Note: The automatic device discovery can be turned off by going to the Settings and de-selecting the Automatic Device Discovery option. -
How do I configure an XD1+ or XD ONE in BreatheLITE
BreatheLITE is used to change the settings of an XD1 + or XD ONE device. To do this, establish a connection with the device.Once the connection is established, the device settings can be downloaded and changed by following the steps below:
- Click on the device to be configured in the Devices section. BreatheLITE will automatically download the device settings
- Click on the Settings tab as shown below:

- Make the required changes to the devices settings by changing the options in the settings tab
- To save the device settings click on the Save button at the bottom of the settings
- A notification will then be displayed to show the device settings were successfully saved
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How do I identify an XD1+ or XD ONE in BreatheLITE
To identify a device connected to the computer, please follow the steps below- Click on the device to be identified in the Devices section
- Click on the Identify button button as shown below:
- The LED’s on the front of the selected device will then flash to identify itself
- Click on the device to be identified in the Devices section
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How do I unarchive an XD1+ or XD ONE in BreatheLITE
To unarchive a device, please follow the steps below:- Connect the archived device to the PC
- If the app has Automatic Device Discovery turned on, the app will automatically unarchive the device. If it is turned off please follow the steps below
- In the Devices section, click on the Actions button and click on Automatic Device Scan as shown below:

- The archived device will then reappear in the device list and will no longer be archived
- Connect the archived device to the PC
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How do I clear XD1+ and XD ONE device data in BreatheLITE
To clear the data from the device, please follow the steps below:- Click on the device to be cleared in the Devices section
- Click on the Clear button and a new popup menu will be displayed as shown below:

- There are 4 options to choose from. These are highlighted below:
- Alarm Logs: Select this to only clear the alarm logs from a device.
- Event Logs: Select this to only clear the event logs from a device.
- Telemetry: Select this to only clear the telemetry data from a device.
- Shift Summaries: Select this to only clear the shift summary data from a device.
- All: Select this to delete all of the data from a device.
Once the logs have been cleared from the device, a notification will be displayed showing if the data was successfully cleared or not.Note: Data on the XD1+ or XD ONE won’t be recoverable once device data is deleted. - Click on the device to be cleared in the Devices section
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How do I download XD1+ and XD ONE device data in BreatheLITE
To download the data from a device, please follow the steps below:- Connect the device via the USB cable to the computer
- If the device is not shown in the device list, click on the Actions button and click on Automatic Device Scan. As detailed in the Devices section
- Click on the device in the Devices section and the following screen will be displayed:

- The next step is to click on the Download Data button and a popup menu will be displayed that will automatically download the devices data. Shown below:

- Once the data has been downloaded, the popup will show that data download is complete, as shown below:

- Click on the Close button to complete the telemetry download.
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XD1+ STEL and TWA indicators are flashing red
If the Trolex XD1+ STEL and TWA indicators are flashing red as shown below:

This means the Trolex XD1+ has detected an electronic failure of the internal memory. The XD1+ will alert the user and enter an error state.
If this happens, please contact our support team to raise a ticket.
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XD1+ TWA and battery indicators flashing red
If the Trolex XD1+ TWA and battery indicator are flashing red as below:

The data received from the particulate sensor was found to be corrupt. The XD1+ will ignore this reading, log the event and continue its operation.
If this occurs more than 4 times, the XD1+ will alert the user and enter an error state. If this happens please contact our support team to raise a ticket.
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XD1+ battery indicator is flashing red
If the battery icon is flashing red, the internal memory is corrupt and loss of data has occurred. The XD1+ will automatically format its memory and continue its operation.
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All XD1+ indicators are flashing red
If all three device indicators are flashing red as shown below, this means the device has a non-recoverable operating error.
If this is happening to your Trolex XD1+ device, please contact the Trolex service team to raise a new support ticket
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Error when downloading XD1+ data
If an error occurs when downloading the device data from an XD1+, we recommend that you raise a support ticket and attach your log files that are located in the following locations:
Windows: C:\ProgramData\BreatheLite\
Mac: $UserDirectory\.BreatheLite\Data
Note: the logs are in the format of “yyyymmdd.txt”
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What does error code 0x0402 on AIR XD mean?
Fault description: Lost memory comms. Communications to memory module has failed. Data logging functionality is lost.
Fault check: Power cycle to reset instrument processor and retry.if problem persists, please contact our support team.
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What does error code 0x0308 on AIR XD mean?
Fault description: AIR XD sensor temperature too high. AIR XD is operating above specified temperature limits and has gone into safe mode.
Fault check: Reduce operating temperature below 50°C.
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What does error code 0x0307 on AIR XD mean?
Fault description: Sensor laser current low. AIR XD particulate sensor may have failed.
Fault check: Please raise a ticket or contact our Trolex Technical Services.
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What does error code 0x306 on AIR XD mean?
Fault description: AIR XD particulate sensor may have failed or is operating at excessive temperatures.
Fault check: Check AIR XD is operating within rated temperature range.
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What does error code 0x0305 on AIR XD mean?
Fault description: No fan current. Fan may have malfunctioned.
Fault check: Check instrument is operating within rated temperature range.
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What does error code 0x0301 on AIR XD mean?
Fault description: Communications with the particulate sensor assembly has been lost.
Fault check: Check ‘D’ type connector to sensor housing and power cycle unit.
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What does error code 0x0009 on AIR XD mean?
Fault description: Failed to load and apply user-configured settings. As standard, default AIR XD settings will be applied.
Fault Check: Re-apply custom settings and check if unit saves and restores files. If this does not fix the issue, please raise a ticket or contact our support team.
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AIR XD Low Temperature Start-up
If the internal temperature of the instrument is suspected to be below -10°C, for example, if it has been left powered off for a period of time in a very cold environment, damage to the optical assembly may occur when power is applied.
Allow the instrument to reach safe operating temperature before applying power.
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AIR XD High Operating Temperature
AIR XD operates a protective thermal cut-out sequence when the temperature inside the instrument exceeds the maximum operating temperature of 45 °C.
This protective measure is in place to maintain the lifespan and operating functionality of the optical sensor assembly when the AIR XD is installed in environments with high ambient temperatures.
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How do I configure AIR XD alarms?
- Select the appropriate Channel
AIR XD has 2 x alarm channels that can be assigned one of four particulate sizes or TSP. To select the appropriate channel, go to Settings > Alarms > Alarm 1 > Channel Select and select the PM size that you want to monitor. - Select the Threshold Channel
Select and assign an alarm to a specified data source. To select the data source, go to Settings > Alarms > Alarm 1 > Channel Select and select the PM size that you want to monitor.
- Set Alarm Threshold
Set the threshold value, which activates the alarm. Threshold values can be configured between 1 μg/m3 to 9,999 μg/m3 or 0.1 mg/m3 to 6,553.5 mg/m3. To set the threshold, go to Settings > Alarms > Alarm 1 > Set Threshold and select enter the value of the threshold.
- Set Alarm Latching
Configure the latching behaviour for the selected alarm. To set the alarm latching, go to Settings > Alarms > Alarm 1 > Latching En/Dis and select whether you want to enable or disable latching. -
Enable/Disable the Alarm
Enable to disable audio-visual alarms for selected alarm. To enable or disable the alarm, go to Settings > Alarms > Alarm 1 > Enable/Disable and select whether you want to enable or disable.
- Select the appropriate Channel
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How do I change the 4 to 20mA outputs on a AIR XD?
- Select PM channel
The AIR XD has 2 x 4 mA to 20 mA outputs that can be assigned to one of four particulate sizes or TSP. To select the channel go to Settings > 4-20mA > Channel 1 > PM Channel and then select the PM value. - Map 4 mA to 20mA to data channel
Map the selected 4 mA to 20 mA output to the required data channel (“Live”, “Average 1” or “Average 2”). To map the data channel go to, Settings > 4-20mA > Channel 1 > Data Channel and then select the option you require. - Set maximum PM value
Set the 4 mA to 20 mA scaling range for each 4 mA to 20 mA output. (0 to 9,999 μg/m3 or 0.1 to 6,553 mg/m3. To set the maximum PM value go to Settings > 4-20mA > Channel 1 > Max PM and then set the value. -
Enable/Disable
Enable or disable 4 mA to 20 mA outputs. To enable or disable the 4 mA to 20mA output go to Settings > 4-20mA > Channel 1 > En/Dis and then select the option. -
Check Status
Check the overview status of the 4 mA to 20 mA channels. To check the status of the 4 mA to 20mA outputs go to Settings > 4-20mA > Status.
- Select PM channel
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How do I change the STEL + TWA periods on my AIR XD?
To change the AIR XD STEL or TWA periods, go into Settings > Averaging Time and then select either the STEL or TWA option. Enter a new time period and save the new settings.
Once the new settings have been configured, you will then need to select “TWA Auto Reset” from the menu.
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How do I change the PM density on the AIR XD?
The PM density setting on the AIR XD allows you to set a custom PM density value for known particulates in the installation environment.
To change the PM density, go into Settings > PM Density, and enter and set a new PM density value.
Note: The AIR XD uses a PM density value to calculate the mass of known particulates in the installation environment (1.65 g/ml as default).
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How do I change the PM size on an AIR XD?
AIR XD maps PM sizes against selected channels (“Ch1” to “Ch4”). Each channel can be defined a custom PM size.
To change the PM Size for a channel, go into Settings > PM Settings.
Select the channel to be edited and set the new PM Size
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How do I enable/disable passcode protection on AIR XD?
Passcode protection of the device settings is enabled by default but can be disabled or enabled by going to Settings > Passcode > En/Dis.
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How do I change the passcode for the AIR XD?
The settings passcode can be changed to a custom value by going to the following menu options System > Passcode > Set Passcode.
Once the user has entered the new passcode they will be required to enter the previous passcode before the change takes place.
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Are the AIR X Particulate Monitors certified or compliant to ISO 770/CEN, ISO 12103-1 A2, NIOSH, or EPA standards?
Our AIR X Particulate Monitors don’t hold any of these accreditations.
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What is a set point?
A set point is a point at which the device will alarm depending on the gas value.
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What is a setpoint on the SENTRO X unit?
Designed as a customisable matrix for SENTRO X Gas Detector suite. It has been designed to be as compatible as the user requires, to set up themselves.
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How do I navigate to the SENTRO X main menu?
Press and hold the centre button on the SENTRO X for 3 seconds.
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How do you download the data from Reactec cloud-based Analytics platform?
The Reactec Analytics reports are created automatically and distributed to all duty holders providing wider and easier access to information. You can either download the data directly from the Reactec Analytics platform, or have reports emailed to relevant personnel.Administrators can export data from Reactec Analytics in 2 ways:- Extract the data in CSV format
- Download all relevant reports in PDF Format. To do this, on the toolbar, select the report you wish to download. Set the filters and select ‘view results’.
Or, let the Reactec Analytics do the heavy lifting with Control Measures management and automatically send email alerts in response to high risk events and at your desired cadence provide selected KPI reports via email. Scheduled reports can be sent to one or more email addresses on a predefined schedule. To schedule a report follow these steps:- On the toolbar, navigate to the report that you want to schedule
- Using the ‘filter’ panel, filter the report data as required then select ’email’. This will open the ’email report’ window
- Within the ‘recipients’ box, select each person you want to receive a copy of the report and select ‘add’
- Select ‘periodically’ and this will display the schedule options
- Select the frequency that the report should be sent and select ‘OK’
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What key data can you extract from the Reactec cloud-based analytics platform?
Reactec Analytics provides fully auditable and tamper-proof data management, allowing users to view a variety of online reports and to manage the monitoring risk:- View live collated exposure data and employee location
- Monitor alerts and alarms from daily activities
- Track third-party sensor exposure trends and KPIs
- View reports by division, region or other categorisations, for example, by project
Reports modules are used to view information on exposure and tool usage, such as:- Detailed reports on employee system use
- Reports on dust exposure data
- Reports on GPS location data
- Reports the alerts and alarms communicated to Reactec Analytics
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How do I connect XD1+ Personal Dust Monitor with Reactec’s cloud-based analytics platform?
Once the Trolex XD1+ Personal Dust Monitor has been connected to RASOR, either in ‘One-to-One’ mode or in ‘One-to-Many’ mode, you can automatically view all the data the unit picks up in Reactec’s Analytics platform.An individual workers’ exposure to dust data is stored and analysed in Reactec’s Analytics platform, which transforms information from the field into actionable intelligence that’s easy to view and understand. -
How does Reactec’s RASOR work with the Trolex XD1+?
There are 2 options for using RASOR in conjunction with XD1+:One-to-One Mode: Perfect for lone worker scenarios• Allows RASOR to connect to single worker and pair RASOR to their own XD1+• Worker can access their dust data live within the menu of RASOR• Live and GPS tracked dust data is sent directly to Reactec Cloud-Based Analytics PlatformOne-to-Many Mode: For entire worksite when RASOR is in ‘Hub’ mode• A powered RASOR remains at a fixed location in ‘Hub’ mode• RASOR can allocate many XD1+ dust monitors to individual workers• Dust data is transmitted to the Reactec Cloud-Based Analytics via RASOR once unpaired from XD1+ -
How do you pair XD1+ Personal Dust Monitor with Reactec’s RASOR?
There are 2 modes for pairing RASOR with XD1+:One-to-One Mode: Perfect for lone worker scenarios• Single RASOR is assigned to an individual worker using their operator ID card• The same RASOR is paired with an XD1+ by switching it on and using RASORs scanning device functionality.• Place the RASOR on top of the XD1+ until you hear the beep; RASOR confirms when pairing is completeOne-to-Many Mode: For entire worksite when RASOR is in ‘Hub’ mode• Press right hand button on RASOR and select icon for dust monitoring, then select left hand button on RASON to pair XD1+.• Place XD1+ over RASOR until the tag is read.• Place operator ID card over RASOR to assign XD1+ to worker. -
What’s the Reactec Rasor
RASOR is a portable device for delivering live data while enhancing the health and safety for employees and lone workers.RASOR captures real-time, multiple workforce risks and can support remote and lone workers with location information, slips/trips and fall detection, through GPS capabilitiesRASOR can be paired with XD1+ to gather dust data seamlessly and present it live, personalised and position tracked data to remote line managers via a browser. -
Will water mist and airborne droplets effect the readings on my AIR X unit?
Typically, water droplets (such as rain) won’t register on the unit as they are too large, and the unit is designed to prevent ingress.
Fine mists may be detected by the sensor as they will be able to pass through if they don’t have the mass to fall vertically, consideration should always be given to this when interpreting your data and occasionally dense mist may cause saturation of the device readings.
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How accurate are the AIR X real-time particulate monitors?
Each product has a varying accuracy rating which can be found in the technical specification in the technical brochure.
Accuracy is determined in the industry as ± % and is usually a benchmark against another known brand of real-time monitor. This is the case for our products as well, although we have also tested in some cases against gravimetric plus XRD analysis; however, these should only be used as indicative due to the inherent accuracy of gravimetric plus XRD also being ± 30% as an accepted estimate).
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Where can I find further information on compliance checking my AIR X unit?
You can find further information on compliance checks for your AIR X unit in the ‘Compliance check’ section of the respective user manual.
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Can I get longer out of a single vial of reference dust?
You can, but we strongly recommend against doing this to avoid the possibility of moisture entering the asperator (or spray bottle), Moisture will contaminate the dust sample causing the particulate sensor to not record all dust sizes.
In the event that you do, if possible you should warm the dust sample at 65C for two hours and then shake the asperator enough times to allow the dust particles to separate. In the event of a “FAIL” result, this will often be the cause.
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How many compliance checks do I get out of a single vial of reference dust for my AIR X Dust Monitor?
You should get approximately 5 compliance checks to 5 different units out of 1 vial of reference dust. We recommend this because the longer you keep the reference dust in the asperator (or spray bottle), the higher the chance that moisture will get in and cause the dust to merge, which will cause your device to not monitor for the correct size dusts.
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How often should I carry out a compliance check to my AIR X Dust Monitor?
We recommend that a compliance check is carried out every 3 months. However, in activities where your unit is exposed to extremely high levels of dust, this should be done more frequently to ensure your device is working as required.
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How often should I carry out a compliance check to my AIR XS Silica Monitor?
You must carry out a compliance check to your AIR XS Silica Monitor every month. However, in activities where your unit is exposed to extremely high levels of dust, this should be done more frequently to ensure your device is working as required.
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What happens to AIR X unit during a compliance check?
The sensor is expecting a range of dust particles between 0.3 and 40ug during this test, when the dust sample is applied the laser will size the dust particles and organise them in to the correct bins and then analyse the data, if all bins are filled this confirms the laser is working across the complete range and the unit will confirm this with a ‘PASS’ indication.
In the event that your device fails its compliance check, we recommend you that you run a sensor cleaning operation as highlighted in ‘Compliance check’ section of the user manual.
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What do I get in my Compliance Pack+?
You’ll get enough reference dust to carry out a compliance test for an entire year. You’ll get
- 1 x base station that the device sits in
- 1 x hood with a hole for the dust particles to be sprayed through
- 4 x vials of reference dust which contains different sized particles
- 4 x asperators (or spray bottles)
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Where can I download BreatheMOBILE?
You can download BreatheMOBILE here or from the Apple or Google Play stores.
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Where can I download Breathe software?
You can download Breathe here.
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Where can I download BreatheLITE?
You can download BreatheLITE here.
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Where can I download BreatheXS?
You can download BreatheXS here.
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Where can I find product certificates?
All product certificates can be found here.
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Where can I find product manuals and data sheets?
You can find all product documentation here.
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How do I carry out a compliance check to my AIR XS Silica Monitor?
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What is MongoDB?
ANSWER
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What is the lead time for Trolex products?
ANSWER
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What’s the best practice for maintaining my XD1+ Personal Dust Monitor?
We recommend regularly carrying out the following actions in the order they appear:
- Check for external damage to the device. Plastic parts should not be cracked or broken which could affect
- the IP rating of the product.
- Check for damage or wear to the main product membrane, LED icons and power/function switch.
- Check for damage to the USB data / charge port.
- Remove the silicon cover and regularly cleaning with a damp warm cloth to prevent stray dust particles.
- Wipe the unit down with a damp cloth at the end of the day after use.
- Use a small paint brush clean the any external dust or debris caught within the grille.
- Use canned compressed clean air, spray the device inlet for 10 to 15 seconds to clean the dust path.
- Wipe down the XD1+ inlet surfaces with a damp cloth to remove any external dust and debris.
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Why do I need to carry out a compliance check to AIR X Dust Monitor(s)?
Carrying out a compliance check to your device tests that your it’s monitoring for the correct size dust particles. This means that when your device is in use, you know that it’s monitoring for all
particulates ranging from PM1 to PM10. -
What’s the lifespan of the XD1+ Personal Dust Monitor?
As long as the monitor continues to pass its compliance check, and the structure of the monitor is as manufactured (i.e. no damage to the housing etc.) the unit can continue to be used.
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Why does the Compliance Pack+ have 4 bottles of dust when It’s for a year’s use? I’ve done my compliance test and there’s plenty of dust left for the next compliance test.
As the test dust is used to check the performance of the monitor, there has to be very tight tolerances in the process, as you’ll see on the dust vial, the dust has a wide spread of particle sizes from 0.36 μm to 40 μm, once the vials have been opened, moisture can cause the particles to amalgamate, which would lead to the monitor failing a compliance check, as the particles won’t be of the correct size spread.
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Can I use a single Compliance Pack+ for more than 1 XD1+ device?
This depends on the frequency and concentration of the dust when the compliance checks are done. In internal lab testing we have compliance checked 3 monitors on one bottle of compliance dust.
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Can I use a AIR X to understand the inhalable risk then stop monitoring?
Regulation 10 of the Control of Substances Hazardous to Health Regulations (COSHH Regulations) indicates that, irrespective of the monitoring technique employed, “[t]he monitoring shall take place at regular intervals, and when any change occurs which may affect exposure.”
Therefore, once the process which may result in exposure changes in any way, shape or form, monitoring should be performed. Real-time monitoring technology provides several advantages over traditional gravimetric sampling in that it’s instant (compared to several days for gravimetric) and less fraught with operational constraints, especially when no in-house expertise are available to conduct the traditional exposure monitoring.
Remember the level of exposure to your employees can change, this means the initial assessment can change regularly based on environmental, personnel behaviour or process events.
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Do Trolex AIR X particulate monitors meet legalisation standards?
We’d always recommend consulting a professional based on your specific application and local legislation as many standards don’t allow real-time monitoring as a basis for compliance but only as a supplementary data source.
In the UK, HSG173 is a useful document for more information. However, whilst this should be taken in taken context of the full document, ‘Appendix 2’ states the following guidance: “[t]he monitoring equipment and method of analysis that you choose has to fit the requirement of the strategy and not vice versa”
“The sampling technique you choose needs to be appropriate for the given work situation and not significantly influence the employees behaviour by being, too heavy, obstructive or noisy.”
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Can my employees stop using PPE if I use real-time particulate monitoring technology?
No. No form of exposure monitoring (real time or gravimetric) can be used to eliminate control measures on its own. Many people use real-time particulate monitoring as the most effective method to assess their control measures and may qualify their finding with legislated methods if making substantial changes.
PPE is widely considered the last line of defence, so by using live data many companies have found much more detailed information on how their work processes may result in high levels of particulate exposure. In turn, this may lead to better measures which may eliminate or effectively control the hazard at source, and, in some cases, they may have reduced or eliminated the need for PPE.
However this must be evaluated and substantiated with the correct risk assessments and control measures and local guidelines strictly adhered to. A professional should always be consulted before removing any safety measures in place.
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Why do I need to carry out dust and silica monitoring?
Regulation 10 of the Control of Substances Hazardous to Health Regulations (COSHH Regulations) speaks to the duty placed on employers pertaining to “Monitoring exposure at the workplace”.
With particulates it’s not always immediately obvious whether there is a risk to the health of employees. More often than not, dangerous levels of exposure to particulate matter are regularly invisible to the human eye.
Furthermore, monitoring will provide a better understanding of when, where and why exposure is occurring.
Failure or deterioration of the control measures could result in a serious health effect, so regular or continuous monitoring is critical to ensure no changes have occurred to mitigate the controls. Direct reading monitoring technology is also the best possible short-term measure to evaluate the effectiveness of control measures.
Demonstrating duty of care to your employees and visitors by investing in monitoring is a positive way to influence Health and Safety culture.
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Why does my AIR X unit have different TWA time frames?
Most of our devices have 1,2,4,8 and 12-hour time-weighted avarages (TWA) this is because a TWA inherently will take into account any (or zero) readings into its average.
Where the device or consideration for a persons’ exposed hasn’t been operating for the 8-hour average, the calculation will include the null period of zero readings. Reducing the on device reading can be misleading if it’s not understood, so shorter time frames are included for local extrapolation depending on requirement.
Note: If you’re looking for indicative readings against an 8-hour sample then the 8-hour average reading should be used, but the device must be running for 8 hours before the reading is
generated. -
How does your unit differentiate between the relevant size fractions relating to workplace exposure limits?
Trolex AIR X dust monitors can be configured to log particulate data sizes based on specific areas of interest (PM4.25 – inhalable, for example). During logging intervals, the unit captures size data for all particles that pass through the sensor, which can be reviewed at a later point in time and correlated with other size fractions as outlined in the relevant guidelines.
Advice on the relevant size fraction to be measured for a particular material hazardous to health may be obtained from EH40/2005 Workplace Exposure Limits and the Approved Code of Practice on the COSHH Regulations.
- Inhalable fraction approximates to the fraction of airborne material that enters the nose and mouth during breathing and is therefore available for deposition anywhere in the respiratory tract.
- Thoracic fraction is the fraction of inhaled airborne material penetrating beyond the larynx.
- Respirable fraction is the inhaled airborne material that penetrates to the lower gas exchange region of the lung.
Our take is that any particulate material that has the potential to be inhaled is bad news. Our technology gives you an early indication and warning of this, allowing you to do something about it.
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Can real-time monitoring be used for compliance purposes?
Currently most regions don’t accept real-time monitoring as part of your legislative compliance process; however, some do recommend various types of monitoring to enable the best decisions to be made.
We recommend that you check your local legislative guidelines to ensure you’re fully compliant and use real-time monitoring quick, simple indicative monitoring to support good decisions and protect peoples’ health.
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How do I ensure my AIR X unit continues to stay accurate?
Re-calibration is not possible in field due to the complexity of the technology; however, by performing a compliance check with a Trolex certified sample the unit will verify if it’s still reading within tolerance. Compliance checks should be completed monthly to ensure confidence with your product.
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Will the use of atomised particulate suppression and mist sprays affect device readings?
It’s recommended that real-time monitors are operated with location and proximity consideration to any atomising dust suppression systems. Device readings will include counts based on atomised or misted sizes that pass through, within the particle detection range of the sensor.
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What do I get in my AIR X Compliance Pack?
- 1 x base station that the device sits in
- 1 x hood with a hole for the dust particles to be sprayed through
- 4 x vials of reference dust which contains different sized particles (enough reference dust to carry out a compliance test for an entire year)
- 4 x asperators (or spray bottles)
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What is AIR XD?
The Trolex TX8005 AIR XD Dust Monitor is designed to provide detailed, accurate, real-time data on airborne particulates so that users can take appropriate actions to stay safe and ensure personnel are fully protected from particulate-related health hazards. The AIR XD allows users to simultaneously monitor multiple Particulate Matter (PM) sizes (PM1.0, PM2.5, PM4.25, PM10, as well as custom sizes) and can report on Total Suspended Particulates (TSP). Precise data is collected for measurable particulates, enabling detailed size profiling and analysis using the application software.
AIR XD uses an innovative optical particle counter (OPC) that combines adaptive particle flowrate with advanced sensing technology to ensure a high level of measurement accuracy. The size of each particle is instantaneously measured and classified at up to 10,000 samples per second to allow detailed real-time reporting in high dust environments.
As AIR XD records data on all particulates between 0.35 μm and 40 μm, users can easily access and view detailed information about a wide range of PM sizes. Measurement information can be viewed via the instrument display or as live or historical readings using the AIR XD Breathe application software.